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4.6K views 6 replies 4 participants last post by  jcboysha  
#1 ·
Golden Ratio Gauge.

So, I haven't told you all this yet, but I'm a huge fan of Steve Ramsey at Woodworking for Mere Mortals. I was watching one of his videos and I noticed he made a Golden Ratio (or Phi) Gauge. This gauge is used to determine the proportions of an object so that it matches the Golden Ratio, which is considered a mathematical model for perfect beauty. I'm also a fan of Finite Mathematics.

WARNING MATH CONTENT AHEAD!

<math>
Phi is a mathematical concept. It's a constant ratio of 1:1.618. It can also be expressed more abstractly. as a+b / b = Phi where a rectangle with height a and width b is placed adjacent to a square with sides length a. Basically, it makes things look very pretty. It's found all over in Nature as well as in man made structures. (Coincidentally, the Fibonacci Sequence converges on phi as it progresses. Look that up some time if you're interested.)
</math>

To make this gauge I got the template from Steve Ramsey's website woodworkingformeremortals.com. From there it was pretty simple. The pieces do have to be cut exactly to size, which made things a little bit difficult, but not too bad. It did help to have a finer blade to put on my saw, I would suggest using the finest blade you have. It took me three tries to make one perfect. Now, here's the step by step.

The first step was to measure out the pieces of 5/8 inch wide 1/4 inch plywood. I had some of these lying around because it's where I cut my runners for my accessory tracks on my Ryobi 10" 15A table saw. The next thing I did in this step was marked the measurements onto the pieces for the arms of the gauge. I left about a quarter of an inch between my arms, that way there was a lot of waste space for me to make sure I didn't over-cut a piece.

The second step was to cut out the pieces. This was pretty straight forward, one thing I suggest is making sure you keep your blade on the waste side. I know this is pretty basic, but I forgot to do it once and ended up with a piece that was 1/8 inch too short. With a project like this though, 1/8 inch makes for a lot of problems.

The third step was drilling the holes. I clamped the pieces together after measuring the holes on the 4 3/4 inch long piece. This worked out as a nice "jig" for the top piece on the stack so I could make sure all of the holes ended up nice. I used a 1/8 inch bit in my power drill (Don't have a drill press yet, it's on my to-do list though). After making sure my drill was level I bored a hole through all four pieces.

The fourth, and final step, was assembly. This was pretty easy. I simply put 3/4" long 3/16 inch bolts in the holes I drilled in the pattern as I saw in the Steve Ramsey video. You can also check out my project for a final picture.

All in all things turned out well. I'm glad I did this project. It was a good learning experience in taking your time and making sure everything is done right. Also, it was surprisingly short, it took me just about an hour and fifteen minutes to complete.

I did make a few small adjustments. I noticed that Steve put points on his, but I felt that marking the center line of the gauge pieces would be just as accurate, if not a little bit more so. I didn't take measurements from the one Steve made in the video, so I can't be sure how accurate his is. In my attempts I made them with varying ratios. The first one was 1:1.833, this was too far off to be acceptable to me. My second one, well, I didn't even bother assembling that one because I cut one arm 1/8 inch too short. Silly me. The Third one, however, has a ratio of approximately 1:1.62, which is pretty close in my opinion.

In short, the moral of this project is make sure you measure well and take your time to cut accurately and place everything exactly where it needs to be. It pays off in the end!
 
#2 ·
The fun part to this gauge for me is to draw out an idea. Then place the gauge on it and see how close my eye is to the ratio.
Most of the time the idea will get a little tweaking. But it is fun to see how close you are.
Great description of your project.
 
#3 ·
Some small projects (Dinosaur Shelf, Brain Teaser)

So, after the meta post I had last night, I thought I'd post something a little bit lighter today. I would like to thank the kind words I got from people here at LJ. It's nice to know this place is a community of polite and nice individuals! I got myself out of the funk I was in last night, and brought myself back to the land of less darkness. So, YAY!

Also, I did manage to find some time to get into the shop, which was exciting! (Side note, I work afternoon shift, 3-11, so I have time in the morning three days a week while my wife is continuing taking classes). I got started on two projects!

The first is a brain teaser I saw online the other day while browsing youtube, the second is the shelf for my son. I'll post pictures and explain them as it goes along!

First for the brain teaser I had a 2 inch square length of Red Oak. I ripped it in half twice.
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This left me with four equal length square pieces. These had to be cut to allow for the pieces to sit together and form an X.

This is after I cut them down (Sorry about the burn marks on the wood. I need to replace my blade I think)
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Next I drilled holes in the wood to make the puzzle section. First I drilled holes Down the length of the short ends that were cut; second, I drilled one hole in the center of the top piece.

Then I assembled the one half that I completed. I did a dry test as well to make sure it would work.
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However, as with all lucky things, one of my dogs thought that half of this puzzle would make a lovely chew toy!. So here are the pieces to the second half that I will be completing next time I can get into the shop! To fix the problem I just have to duplicate the piece I already made. Shouldn't be too hard.
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For the shelf, I also started with Red Oak. I have one half-inch plank to use for the shelf bottom, and one quarter-inch plank to use for the back. This is they cut down to 2' lengths (which is the desired length of the dinosaur shelf.)
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The back is cut with a slope on it. I have some more sanding to do to make it even, but, here's an in progress picture.
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Ultimately I'll be coping in some dinosaur silhouettes to make the shelf look more themed.

Anyhow, I'll keep you updated on the progress as time goes on!
 
#4 ·
Hey JC, thanks for showing the progress on your project. It looks like you have a nice little spot to work on things. I like how the pieces are progressing and look forward to seeing more.

Just a couple constructive criticiism comments :) (they won't hurt)

1. On burning. It looks to me like you are using a crosscut blade to do a rip cut. I don't see much space between the teeth. When you run anything lengthwise through the blade, you want a smaller tooth count with more gullets. You might want to purchase a rip blade or a combo blade.

2. You are working with some pretty small pieces. Could you please share what you use to keep your hands a safe distance from the blade? I am not seeing a push stick nor a blade guard. Bad things can happen in the blink of an eye and I just want to make sure you are running those pieces through as safe as you can.

Keep us posted :)

David