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Baby's First Furniture

11K views 16 replies 13 participants last post by  jeh412  
#1 ·
Baby's First Furniture - The Plan.

My wife and I are expecting our first child in February. This after 2 years of trying. Needless to say, we are very excited. This, of course, is my chance to build some baby furniture and spend a little time in the shop that isn't work related. No real deadlines, and the freedom to use all of the creativity I want. What could be better.

There is one other reason I'm building these 2 items. I'd really like to build something that my daughter will have when she gets married and decides to have a child of her own. Does anything ever get passed down anymore? I know there are no family heirlooms in either of our families. It's time to change that!

So here's the plan…. A crib and a Changing table/Dresser.

A Crib with a raised panel back (headboard) and curved "arms" coming off of the headboard. It should be pretty straight forward, but there are 3 techniques that I plan to use that I've never done before.
1. Bent laminations for the curved arms.
2. Inlay - A little unsure what I want to do here. Most likely it will be some sort of nature inspired inlay. Possibly a branch with leaves (like an olive branch?) or a couple of dragonflies (wife loves dragonflies) or something like that on the headboard area.
3. drop down front. - I'll probably just use the crib hardware from Rockler. I haven't really looked at other options, but all of the other hardware I've purchased from them has been good.

The Changing table will basically be a child's dresser with a changing table top. After diapers are done, the plan is to take the top off and have a nice looking dresser that can be used for a long time. The changing table top will be divided into 2 "compartments". One to surround the changing pad and the other to surround a basket that will hold all of the necessary "Stuff" (will probably have to be a big basket - Kids need a lot of stuff).

During my last trip to the lumber mill, I got a look at some "Eucalyptus". They recently started carrying this stuff and according to the owner, it's very much like mahogany. Hard, heavy and stable. It's a little lighter in color than I'd like it to end up, so there will have to be some coloring involved. But the price is very reasonable at less than $4.00/BF.

All in all I can't wait to get started. I'm finishing up my rough drawings which a materials list can be created from. From there, it's lumber mill time and let the chips fly.

I'll try to post updates and pics along the way. This is my first blog, so I hope I don't put anybody to sleep.
-Bob
 
#3 ·
The lumber yard

Part 2-

Finally made the trip to the mill today. My favorite mill is in Greenfield MA which is about 2.5 hrs away from our house in Warwick, RI. We were in the area for thanksgiving and have been planning on picking up material for this project for some time.

After making some rough drawings, I figured that 85 board feet should be more than enough lumber to complete this project. I planned on all 4/4 except for about 5 BF of 8/4 for the legs..

This mill usually has a great supply of the essentials (all of the domestics plus the common exotics) plus a rotating stock of some unusual stuff. (Here's the link for you guys in the area www.forestproductsassociates.com. easily the best hardwood distributer I've been to) I mentioned in my last entry that they had some Eucalyptus, but my wife and I really wanted this furniture to be a dark brown color, so the eucalyptus just wouldn't work. It's just too light. Genuine Mahogany, and walnut are closer to what we're looking for, but we opted for Sapele Mahogany. Great ribbon stripe and nice color, beautiful. The only drawback is they only had 6/4 stock.

After a lot of himming and hawing (is that how you spell that?), I decided that I could re-saw 6/4 to the appropriate dimensions (this stuff is rough but is VERY straight and flat at 1-5/8 or more for all of the boards. I decided that it's worth the effort. I'll probably have to pick up a good resaw blade as my bandsaw is mostly used to cut curves on 4/4 stock, but I'll cross that bridge as I get to it.

My design is based on a pottery barn crib my wife saw a while ago. I've been thinking about the construction, but drawing a blank on how to keep the joinery hidden on some of the intersections. Have any of you guys seen good crib plans? I've been thinking about buying a set, but my pride has a hard time buying plans. The back to the sides is a no-brainer (bed bolts from the back) and the front bottom is straight forward too cause the mattress will hide any mechanical joinery, but the top front is throwing me for a loop. (Remember I want to be able to break this thin down). Here's a link to the pottery barn crib that we've based our design on. -> http://www.potterybarnkids.com/room/rom/romnur/romnurlux/index.cfm. The only difference is the back will be straight across and not curved, it will have raised panels and not spindles, and will not have a drop down front.

Any idea how to make this joint and not have obvious joinery?

Well that's it for now. Thanks for reading.
Bob
 
#4 ·
Looks good.

The woodslicer from Highland Hardware has a good blade. beautiful cut. But I wasn't overly impressed with the life. I made a few practice cuts and when I went for the real wood is seemed to be dull and wouldn't cut.

I had good luck with resawing blades from Timberwolf. Suffolk machinery

But I currently use Laguna resaw blades

Good luck.

What did your Sapele cost per BD FT?
 
#8 ·
Finished Dresser/Changing Table

Well it was my plan to update this blog as this project progressed, but life is a little crazy right now. Those of you with kids know what I'm talking about. I don't actually have any yet, but getting ready for this one has added an extra level of busyness I didn't account for.

We had a baby shower last weekend and my wife was pushing to at least have one of the 2 pieces of baby furniture done for that weekend (the other being the crib). Fortunately, I was between jobs (carpenter/cabinetmaker) so I put aside a week and a half to get this piece done. Finished it the morning of the shower. Woo Hoo!

As I mentioned in a previous entry, I planned on using mostly 4/4 Sapele Mahogany, but All I could get at the mill was 6/4. After quite a bit of jointing, re-sawing and planing, I was able to get the Sapele a consistent 11/16. It turned out to be a more economical use of the wood, but was a lot of extra work. I should note that on boards that were wider than 6" (the max re-sawing capacity on my bandsaw) I had to rip it to 6" or less first, then re-saw it, then glue it back together. A PITA, but worth it to keep the look of the wide boards.

Here's a few pics:

Just the Carcass - Secondary wood is Maple.

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Drawer Joinery Detail - Drawer lock router bit pinned with Mahogany dowels.

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Detail of beading around drawer.
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Shot from the side - I just love the grain.
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Each row of drawers was made from one long board so the grain looks continuous. Actually the top 2 rows were made from 1 board (resawed) and the bottom 2 rows were made from 1 board. It made for a really nice effect.

The finish was borrowed from our old pal Norm Abram. A 5 step process and worth every minute.
1. A coat of Minwax red mahogany stain
2. A coat of wax free shellac
3. A oil based neutral paste wood filler
4. A coat of walnut get stain (walnut just because I had it on hand - I tested it first and it looked good)
5. Several coats of minwax wipe on Poly (semi gloss)

I LOVE the finish. In person, the wood looks like it's 3" deep. I've never had a finish come out this good.

The last part of this project is a frame that goes on the top to steady a changing pad and the necessary lotions and "Stuff" that you need to change a baby (obviously I still need to figure out what these things are, huh.) It's attached in the back and can easily be removed once diapers are no longer in the picture. (can't wait for those days).

Well, that's about it. I'd love to hear your feedback. I'll be sure to post pictures of the crib when it's done, and possibly another blog entry then.

Thanks for reading,
Bob