I made my first baby step into learning about knife repair. I picked up this Congress style knife for a reasonable price on eBay. It's a John Primble knife sold by Belknap Hardware, probably sometime between the 1930's and 1950's. I think it's a good knife, and I saw another identical NOS one that sold at auction for almost $90. This one, however, had some issues when I bought it. I knew this, but it was cheap enough that if I messed it up, no big loss. I failed to take any before pics. This is the knife as it looks now, after working on it.
The knife showed signs that someone had worked on it previously. The first issue I had to deal with was the bolster pins (A) were too short, leaving one side of the knife loose, which also made the blades wobbly side to side. I removed the pins with a small punch. This made all the blades come out, and made all the remaining parts rotate on the brass center pin (B). I took advantage of this to clean all the interior parts with fine steel wool. I then made new bolster pins out of appropriately sized nails. I'm sure this isn't the best material, but it's all I had, and this was mainly a learning exercise. Putting the blades and pins back in was a bit of a challenge because the blades are under pressure from the springs. However, I figured out a technique to do it without too much difficulty. I then cut the pins to just a bit longer than the bolsters and peened them. It doesn't look great, but for a first effort it is effective. The knife sides are now secure and the blades no longer wobble. They are actually a little too tight, but probably will loosen quickly with a little use.
The second issue was that the blades are so worn from many sharpenings that the blade tips expended out of the knife when closed. This would cause the knife to cut you when you stick your hand in your pocket. By trial and error, I filed a little off the blades at (C ) until they would go all the way inside the knife. I also reshaped the blades a bit with a file where sharpening had made a concave profile. I then sharpened the knife to a razor edge, and I'm now carrying and using it. At 3-5/8" it's a little smaller than I prefer, but otherwise I like it. I have a lot to learn, but at least my first attempt at knife repair produced a usable pocket knife.