Woodworking is part hobby and part business for me. When I build shop furniture it is treated as a tool. It doesn't have to look good, it HAS to be functional and I prefer it to be cheap. Function is much more important than looks.
I needed to replace the base of my existing bench recently The existing top was fine. Trying to decide what to build I started scrounging around to see what materials I might have. I found a some cut offs of PT 4Ă—4's and a few lengths of 2Ă—4's.
Did a quick sketch to set the basic dimensions and saw that I had just enough to make the base. Now pressure treated would not be my first choice but again, it was what I had and it was totally functional for this if a tad ugly.
Photos will show pretty clearly what I did. But just notched the 4x's so that the 2x's fit snugly. Glued the joints and pinned them with dowels. I have found adding dowels can really help in a glue joint that will be stressed.
In 4 corners I drill a hole and press in the largest dowel I have in the shop. Probably a 3/4" dia. I leave them standing proud about an inch. Then lay the bench top of these and lined it up. I mark the dowels on the top. Flip it over, drill oversized holes (1" I think). Flip the top back over the pins. This leaves room of movement and the weight holds it in place. The pins, even though the fit is loose it keeps the top from sliding around.
The drawers are a unit I built and repurposed for this. I sized the base to fit and I LOVE having that storage there. You can put nothing or do shelves. Just what ever you prefer. The extra weight is a good thing though.
Dirt cheap and ROCK STEADY!
I needed to replace the base of my existing bench recently The existing top was fine. Trying to decide what to build I started scrounging around to see what materials I might have. I found a some cut offs of PT 4Ă—4's and a few lengths of 2Ă—4's.
Did a quick sketch to set the basic dimensions and saw that I had just enough to make the base. Now pressure treated would not be my first choice but again, it was what I had and it was totally functional for this if a tad ugly.
Photos will show pretty clearly what I did. But just notched the 4x's so that the 2x's fit snugly. Glued the joints and pinned them with dowels. I have found adding dowels can really help in a glue joint that will be stressed.
In 4 corners I drill a hole and press in the largest dowel I have in the shop. Probably a 3/4" dia. I leave them standing proud about an inch. Then lay the bench top of these and lined it up. I mark the dowels on the top. Flip it over, drill oversized holes (1" I think). Flip the top back over the pins. This leaves room of movement and the weight holds it in place. The pins, even though the fit is loose it keeps the top from sliding around.
The drawers are a unit I built and repurposed for this. I sized the base to fit and I LOVE having that storage there. You can put nothing or do shelves. Just what ever you prefer. The extra weight is a good thing though.
Dirt cheap and ROCK STEADY!


