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Hinges for Blanket Chest

12K views 8 replies 6 participants last post by  mcomisar  
#1 · (Edited by Moderator)
Hello,
I'm building a blanket chest out of black walnut. The lid will be 50.25×25.25×1 which I calculated will weigh approx 29 lbs (3.25 lbs/ft2). I really like Lid Stay Torsion Hinges from Rockler: http://www.rockler.com/product.cfm?page=30958&site=ROCKLER, but I've only found ones that go up to a 60 in-lb rating..

My hinges will need to support 366 in-lbs (29 lbs x 25.25 in / 2). Does anyone know of similar hinges that are rated for more torque? Or does someone have a better suggestion? I dont like the idea of using six of these hinges, nor do i want to spend that kind of money.
Thanks!
 
#3 ·
The Rockler calculator is very conservative; in that, it will over-recommend the number of hinges. I recently completed a Cherry Blanket Chest - the lid had an 'effective' weight of 180 lbs - Rockler recommended 3×60; they had two in-stock, which I used - the lid works perfectly with 2×60.

Appreciate that the 60 in-lb rating will tax the holding strength of the hinge screws - the wood and the screws can handle only so much, regardless of the hinges' mechanical capabilities. If higher-capacity hinges are available, I'm not sure the wood could handle the torque.

On mine, see pictures below, I placed a spacer between the hinge and top - the spacer is glued to the top - spreading the load, with the hinge connected to the spacer: if the spacer is stripped, it can be replace.
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My recommendation is to use something less than the 6 (probably 4 or 5, which should look fine); if you need more; we'll you'll need more, and can put them on later - I appreciate the layout issues with this, as you would want to equally space 6 or 4, and do not want to make it look like an add-on, or after-thought
MJCD
 
#4 ·
Follow-up:

On the Rockler site, please read all of the user comments - several noted that the screws supplied with the hinges were, in their view, undersized for the task; also, that some of the screws snapped during installation because of the twisting force during installation. I pre-drilled the holes and used slightly larger stainless steel screws - my choice, for your consideration.

I hope this helps.
 
#5 ·
Patron's solution looks like the better choice - I think it will be a) less demanding on the wood contacts; 2) handle your requirements in a less obtrusive and expensive manner.

I would check the user comments, though; these are usually very knowledgeable craftsman.
MJCD