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Miter Saw Blade Deflection

15K views 11 replies 7 participants last post by  mike02130  
#1 · (Edited by Moderator)
I'm having a heck of a time with miter saw blade deflection when cutting miters on tall stock.

No matter what I do, I can't seem to get a nice miter. You can see it in the picture below. A few more details:
-Only happens when trying to miter at an angle. A zero degree cut is just fine.
-Doesn't matter how much I try to pull straight down on the miter saw head, it's always here
-The deflection can happen at the top or bottom of the piece-can't seem to figure out a pattern

My miter saw is a Dewalt DW717, 10'' sliding miter saw. I read the "tune-up" series at thisiscarpentry.com and I aligned the saw.

Any suggestions? Thanks.

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#2 ·
Does it happen when cutting a board in half or when just trimming a bit off. I use a very thick blade with 96 teeth to prevent this from happening. I'm thinking it's a thin blade and it deflects when it hits differences in the grain of the wood. Kind of like a screw that wants to go in and follow the grain.
 
#3 ·
It happens during both, unfortunately. It drove me crazy because I tried going really, really slowly through the board and pulling straight down, and it came out worse than when I went quickly. I am using a thin kerf blade, though, a Freud Diablo 60 tooth. I wonder if it would be worth finding a full kerf blade.
 
#5 ·
Are you clamping the piece(s) when you cut? do you have a non-slip surface on the mitre saw fence (180 or better sandpaper)
If the results are worse when you cut slow, then I would suspect that the piece is slipping while you cut.
Also, are you using a tall auxiliary fence?

It happens during both, unfortunately. It drove me crazy because I tried going really, really slowly through the board and pulling straight down, and it came out worse than when I went quickly. I am using a thin kerf blade, though, a Freud Diablo 60 tooth. I wonder if it would be worth finding a full kerf blade.

- jay443
 
#7 ·
I think Madmark has it. Start the cut s l o w l y. Be sure the material is firmly clamped or otherwise fixed so No movement occurs. I don't think you mentioned the blade you are using but a quality full left blade will certainly help.
 
#11 ·
Thanks everybody for the replies! I will try out all of your suggestions. But I can say that currently I wasn't clamping the piece because I felt like I had a good grip on it. I will try these things tonight:
- check the fence for perpendicular
- clamp the piece and cut at a 45 deg miter
- lay the piece flat and cut a 45 deg bevel to create the same miter
 
#12 · (Edited by Moderator)
Try my suggestion first. It may save you some frustration. I don't know much but I'm usually right. I just cut a miter with a 1Ă—6 standing vertically against the fence and this is what happened.
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When I put a square against the fence, it shows that it is tilted back almost a 1/16. Hard to tell by the picture but it shows you how and where to set your square.

Image


No need for a clamp, no need to cut slowly, just hold and cut like you would normally do.
 

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