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Hot Dipped Galvanized Locking Nut ?

5.7K views 11 replies 8 participants last post by  jp_over  
#1 · (Edited by Moderator)
Friends,

If I should post in another forum, please advise but I need some advice on a bolting application for a safe connection.

In the attached photo, I'm looking to use a 1/2" locking nut. The problem is that these are not readily available for hot dipped galvanized bolts.

All stainless bolts and locking nuts is an option but then I'd have to replace everything at a higher cost than I'd like. The wood is western red cedar so hot dipped galvanized is the most economical but I've been unable to find a standard nylon insert nut but rather lots of "top lock nuts". There is also the option of thread locker but this would need to have a special primer to bond correctly.

I've read that locking washers don't work as well as once thought even though these are easy to source:
https://www.boltscience.com/pages/helicalspringwashers.htm

Anyone have advice or should I just go with a top lock nut or similar? This is for a swing set so I'd like to err on the safe side and not have a chance of these coming loose. For now, I've used toothed washers and have been keeping an eye on the nut tension but would like a more permanent solution.

Thanks!

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#6 ·
Hot dipped fasteners are made with greater clearance between the male and female threads than the Grade 8 fastener referred in your link. This is to allow room for the molten zinc coating. Because the coating is uneven, the thread mating clearance must be quite loose. Therefore, a nyloc but would be destroyed against the rough zinc just by threading it onto the bolt. I doubt anyone makes a hot dipped nyloc nut ! A nyloc nut requires a higher quality closer fit thread class than what you are using. A galvanized fastener is slightly better than dipped, and zinc plating even better than that. Plated may be the best compromise between cost, durability and desire to use a nyloc nut. If you stay with hot dipped fasteners, double nutting or staking the nut by peaning the male thread with a center punch are your best options. Keep in mind, nyloc nuts loose their locking ability after initial use…
My $.02 The Kentucky Toolsmith!
 
#7 · (Edited by Moderator)
Menards and possibly HD carry hit dipped galvanized. Double nut and you should be fine. I have installed hundreds of street light, parking lot light, and traffic signal poles with single nuts, some with lockwashers, ( never had a lockwasher fail) some without, with no problems, so double nutting should cover you just fine. The only poles that fell were struck by a vehicle.
 
#8 · (Edited by Moderator)
Menards and possibly HD carry hit dipped galvanized. Double nut and you should be fine. I have installed hundreds of street light, parking lot light, and traffic signal poles with single nuts, some with lockwashers, ( never had a lockwasher fail) some without, with no problems, so double nutting should cover you just fine. The only poles that fell were struck by a vehicle.

- ibewjon
Well, that was caused by the wrong kind of nut! The big one behind the steering wheel. :D
 
#11 · (Edited by Moderator)
All - thanks for the great replies and suggestions. It sounds like double nutting / jam nut will be the safest and most cost effective.

In hindsight I suppose I could have used regular zinc plated since this swing set will only have another 5-8 years or so of life.

KYtoolsmith - I appreciate the detailed explanation. I realized the thickness on hot dipped galvanized is different but I didn't think about the coating damaging the nylon. This must be why such a lock nut is impossible to find.

Knockonit - what's "staking it" mean?

Menards and possibly HD carry hit dipped galvanized. Double nut and you should be fine. I have installed hundreds of street light, parking lot light, and traffic signal poles with single nuts, some with lockwashers, ( never had a lockwasher fail) some without, with no problems, so double nutting should cover you just fine. The only poles that fell were struck by a vehicle.

- ibewjon

Well, that was caused by the wrong kind of nut! The big one behind the steering wheel. :D

- Dark_Lightning
haha, good one!
 
#12 ·
Update, I e-mailed these folks yesterday as a long shot and they offered to sell me a small batch of 1/2" hot dipped galvanized (13 thread) nylon lock nuts:

https://www.lok-mor.com/products/prevailing-torque/n-loc/

Minimum order was $25 so I ordered a few extra and am all set. It sounds like they sell them all the time so hopefully the nylon won't have issues with the galvanized finish.