My shop is in my basement and I only have room for one workbench.
I designed the Jack-Bench because I used to get a back-ache when carving, or doing detail work. But, a tall bench was a problem for two reasons. First, it would be too tall for hand planing, or assembly work. Second, if it was higher than my table saw it would interfere with cutting long boards, and I would have to slide it out of the way before making those cuts. I reasoned that an adjustable bench would be ideal. I also wanted to be able to move it around easily.
I spent several months working on the design. I had a whole list of criteria: It had to be very solid, It had to be very easy to use, It had to great function with lots of ways to hold the work, There had to be an easy way to move it around, etc. I was able to work all of these into the design. The bench is great. Very heavy (about 500 pounds!), very solid, very functional, ergonomically friendly, and it's easy to use, too.
When I was building it I decided to enter it in a local woodworking exhibition. That is when I decided to use the really nice materials. The response at the exhibition was overwhelmingly positive. A lot of people wanted one for themselves. Only then did it occur to me to offer plans to others. Up to that point, my only thought was that I wanted a really cool workbench!
The heart of my design is the adjustable base with the built in mobile base. You can put any top on the base and use whatever vise(s) you prefer.
The hardware required to make the bench adjustable and the hardware required for the mobile base should cost between $150-$200, total. Maybe less if you are a good bargain hunter. The base also requires 3 sheets of plywood, and about 40 board feet of lumber. The lumber in the base is mostly just filler pieces for the torsion boxes, so any stable hard or softwood will do.
The top as shown in my plans is sort of a traditional, heavy, solid-wood benchtop. That requires about 45 board feet of lumber. Again you can use whatever you like; southern yellow pine, maple, birch, beech, etc. That is a personal choice and depends partly on what is available in your area.
The most expensive pieces are the two vises. I used a Veritas twin screw vise for the end vise, and a Record knock off for a face vise. Again, you can use whatever vise or vises that you like. The twin screw is $229, and a face vise typically about $150, but I have seen them on sale for as little as $75.
So, the grand total cost to build a really heavy and solid bench with an adjustable height top and a built in mobile base, and two vises is about $900-$1000. If you are a good shopper, have a good source for lumber, or you save money on the vises you could build one for less.
The time required to build one will vary quite a bit from one person to the next. The base is mostly torsion boxes, and the top is similar to other high quality workbenches.
The adjustable height is great! Especially when doing detail work, and when assembling large pieces. Your back will thank you!
You can learn more about this workbench at my website. There are also several videos that show how the bench works, a few ideas on installing the vises, and what is included in the plans.
Charlie Kocourek