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Edge band before cutting plywood to final size?

4.1K views 17 replies 8 participants last post by  Mike88  
#1 · (Edited)
I can see where applying edge banding before assembly is better because it would be much harder to trim the edge banding flush with the plywood at the assembled corners.

But never having done edge banding before, I'm wondering if it would be better to edge band the oversized plywood pieces before cutting them to their final sizes? (Ripping width on a tablesaw ... cross cutting length using a circular saw since my small tablesaw only has a 24" width capacity.)

In case it matters, my upcoming build that will use edge banding is just a simple frameless towel cabinet that will go above the toilet. The carcass will be built out of 3/4" birch plywood with just 2 sides plus top and bottom with a 1/4" plywood back. There will be one 3/4" moveable plywood shelf. Will have two 3/4" full overlay plywood doors.

I will be edge banding the front edges of the carcass, front edge of the shelf and all edges of the doors. For the doors, I'm thinking about edge banding the top and bottom, then rip to final width, then edge band the sides.

So simple but I would like to know which is the preferred or better way.
 
#3 ·
You're guaranteed the edge banding will chip with the crosscutting operation-regardless of blade sharpness.

I've edge banded almost all my cabinets-especially those for the shop-here's my method.

  • Cut all plywood pieces to finish length and edge band.
  • Use a "double cutter" edge banding trimmer-$20 on Amazon. You just squeeze the two halves of the cutter together as you run it along the edge-works very well.
  • Then snip off the ends of the overhanging banding with a Fastcap Flush Cut Pliers for edge banding-Amazon $20.
This technique and tools have always produced great results.
Hope this is helpful to you.
Gerry
 
#8 ·
Another question regarding edge banding the moveable shelf in the towel cabinet.

The 3/4" birch plywood shelf will be 13-1/2" wide x 30" long. All it will support will be towels stacked 14" high maximum. I figure that just banding the front edge will be sufficient strength wise. No need to use a 1x2 as the edge trim for the front edge for strength. Is my assumption correct? Or will the shelf sag over time?
 
#14 ·
IMO edge banding is not sufficient in longer shelves or shelves that will support any degree of weight.

IMO 30" needs support even if there's not any appreciable weight - or at least it's cheap insurance and actually makes the shelf look better. Use hardwood. I often do front and back for book shelves longer than 30"


Image
 
#16 · (Edited)
@JackDuren
Hopefully he has a picture of what s being built.
Here's two views of the towel cabinet that I am going to build:
Image

The middle shelf was going to be permanent but I've decided to make it moveable to give my wife flexibility in deciding it's height. Will be using 1/4" pins to support that shelf. ..... The back will be 1/4" plywood.

Just a simple functional towel cabinet above the toilet. Need function rather than form. All exposed edges of the plywood will be edge banded. Cabinet will be primed and painted.

Was just looking for opinions whether I should install a 1x2 front edge on the shelf for strength or whether just the 3/4 inch plywood with edge banding will be strong enough to support towels without sagging.
 
#18 ·
Thanks Jack. I'll just edge band the moveable shelf since that will be much easier and I will have so much edge banding from the 50 foot roll that I bought.

For folks wondering about the edge banding that I will use, I bought the birch edge banding from Woodcraft so it may be better than edge banding at the big box stores (I don't know 🤷‍♂️🙂).