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32mm cabinetry system

6.7K views 23 replies 12 participants last post by  PPK  
#1 · (Edited by Moderator)
I am considering switching from my normal day job to cabinetry, and I have a couple questions for other professional cabinetry makers, especially those that build cabinets using the 32mm system.

My plan (at least to start with) is to make cabinets with the 32mm system, using a number of Festool tools, most notably their LR-32 rail system. The standard cabinet height though (I believe that's 34-1/2"), doesn't work out to an even increment of 32mm, and I think the best 32mm increment puts it 12mm lower than 34-1/2". Does anyone know if this causes any major issues? Since it would be lower, I think it's safe to say that it wouldn't interfere with locations for outlets and switches, which would be installed based on cabinetry standards, rather than the designs from the cabinet maker.

Second question- My preference would be to have the toe kick integrated as part of the cabinet box, rather than adding risers after the box is built. Based on the 32mm system, this would make the toe kick 96mm tall, and I figure an even 75mm deep is probably fine. Any thoughts on this? I'm not sure how it's normally done, or if there are any drawbacks to making the toe kick any shorter than 4".

There may be other considerations that I'm not aware of yet as well, so I appreciate any input you can give, even if it's not on a topic I have mentioned yet.

Thanks,

Andrew
 
#3 ·
Your customers won t care what equipment you will be using. If they want cabinets at some arbitrary height and width, you better be prepared to build them that way, regardless of your preferences.

- ArtMann
I definitely get that part of it, which is why I want to get an idea for what is normally done. For example, if the 32mm system could be useful for a specific scope of cabinetry, but can be limiting overall, maybe I just abandon that.
 
#4 ·
Get a hold of a reference book, where you can get the standards for cabinetry. A lot of this stuff has been worked out, no sense re-inventing the wheel. Here is one I recommend, The Complete Kitchen Cabinetmaker, by Robert Lang. In he covers both face frame and frame less cabinets. You can get it here.
 
#6 ·
Get a hold of a reference book, where you can get the standards for cabinetry. A lot of this stuff has been worked out, no sense re-inventing the wheel. Here is one I recommend, The Complete Kitchen Cabinetmaker, by Robert Lang. In he covers both face frame and frame less cabinets. You can get it here.

- bondogaposis
I actually already have that book, thanks for the tip. It's a good book, and has been pretty helpful.
 
#7 ·
Appliances need to be considered as well. Good luck on your future endeavors.

- waho6o9
Thanks, that's a very good point. Having the cabinets 12mm lower could be a critical mistake when it comes time to install a dishwasher. I think that settles it- I just need to build cabinets to the standards we have in the US. I'd hate to build a kitchen full of cabinets, only to find a major problem at the time of installation.
 
#9 ·
one other thought - lower cabinets should be pretty standard (although when we built our house, they gave us the option to do standard or "comfort height" lowers in the bathrooms - about 2" taller), but uppers are going to vary based on ceiling heights. I don't think there's any such thing as a standard height anymore..
 
#11 ·
Wall cabinet height 960 mm
Base cabinet height 768 mm
You need to ensure that the mm are exactly divisible by 32 or you will have problems using the LR32.
Easier if you make the toe kick separate.

- Pompeio
What is normally done for a separate toe kick? Is that normally the add-on legs, whether they are hidden or visible, or do people sometimes make some sort of riser out of plywood, inexpensive lumber, etc?
 
#13 · (Edited by Moderator)
Easier if you make the toe kick separate.

- Pompeio

What is normally done for a separate toe kick? Is that normally the add-on legs, whether they are hidden or visible, or do people sometimes make some sort of riser out of plywood, inexpensive lumber, etc?

- Andrew714
A separate toe kick will make a big difference if you're using 60Ă—60 baltic birch since you can get four 30" tall side panels out of a sheet and still have a 34" tall cabinet before the top. An integral toe kick will make panels too tall for that.
 
#18 ·
I must apologize regarding my post yesterday (10-08-2018) as what I typed and what is shown were not the same.

My post should have read:

Consider 3/4" plywood 4" wide and rip to the desired length.
You can, in the alternative, use 2Ă—4's for the cabinet support and then use 3/4" plywood to cover the toe kick's face.
 
#19 · (Edited by Moderator)
Unless you're going to manufacture standard size boxes for everything there is no need to use the 32mm system.

That being said, you can adopt parts of the system to the cabinets you build.
Such as setting your shelf holes back 37mm so that you can utilize them for hinges, and guides.
Where you start your holes makes a difference on your reveals for the doors so there are lessons to learn there.

You can check out the KissII system that waho6o9 mentioned. You can still standardize a lot of the build.

I've built hundreds of boxes, I mount the doors with jigs and don't use the shelf holes. I mount the drawer guides with jigs and don't use the holes for them either. Since 90% of all the boxes I build are different, I don't bother with the 32mm system other than my shelf hole boring machine drills shelf holes 32mm apart. I don't always want holes at the very bottom or tops of the cabinets.

So much more on the subject that you just can't relay here in the forum. Best bet is just to learn about as much about it as you can, and then adapt your methods to fit what you want to do.
 
#20 · (Edited by Moderator)
Easier if you make the toe kick separate.

- Pompeio

What is normally done for a separate toe kick? Is that normally the add-on legs, whether they are hidden or visible, or do people sometimes make some sort of riser out of plywood, inexpensive lumber, etc?

- Andrew714

A separate toe kick will make a big difference if you re using 60Ă—60 baltic birch since you can get four 30" tall side panels out of a sheet and still have a 34" tall cabinet before the top. An integral toe kick will make panels too tall for that.

- Rich
+1 I use the plastic legs . The main selling point, should there be water damage, only up to a few inches, then you only have to replace the toe kick. Also, the open space can be used to "fish" plumbing or electrical underneath.
The book that got me started was from Danny Proulx circa the late eighties
Build Your Own Kitchen Cabinets Aug 01, 2003
by Danny Proulx
Paperback
No panel saw or CNC back then, now to stay in business…
 
#21 ·
Unless you re going to manufacture standard size boxes for everything there is no need to use the 32mm system.

That being said, you can adopt parts of the system to the cabinets you build.
Such as setting your shelf holes back 37mm so that you can utilize them for hinges, and guides.
Where you start your holes makes a difference on your reveals for the doors so there are lessons to learn there.

You can check out the KissII system that waho6o9 mentioned. You can still standardize a lot of the build.

I ve built hundreds of boxes, I mount the doors with jigs and don t use the shelf holes. I mount the drawer guides with jigs and don t use the holes for them either. Since 90% of all the boxes I build are different, I don t bother with the 32mm system other than my shelf hole boring machine drills shelf holes 32mm apart. I don t always want holes at the very bottom or tops of the cabinets.

So much more on the subject that you just can t relay here in the forum. Best bet is just to learn about as much about it as you can, and then adapt your methods to fit what you want to do.

- jbay
jbay- great advice- To survive in a small independent environment, I concur with using both english and metric, because of your advice and my very similar methods- it works.
"Best bet is just to learn about as much about it as you can, and then adapt your methods to fit what you want to do." jbay
 
#22 ·
I ve built hundreds of boxes, I mount the doors with jigs and don t use the shelf holes. I mount the drawer guides with jigs and don t use the holes for them either. Since 90% of all the boxes I build are different, I don t bother with the 32mm system other than my shelf hole boring machine drills shelf holes 32mm apart. I don t always want holes at the very bottom or tops of the cabinets.

- jbay
Thanks jbay, a lot of good advice, and that's kind-of the route I am leaning towards. Yea, I could design everything to fit within the 32mm system, but the more I look at it, the more it seems like it'll be limiting in some ways. I'm planning on using Blum hinges and drawer slides, and they make some affordable drilling jigs that look like they would be quicker, easier, and more flexibility than the Festool solution.

+1 I use the plastic legs . The main selling point, should there be water damage, only up to a few inches, then you only have to replace the toe kick. Also, the open space can be used to "fish" plumbing or electrical underneath.

- Desert_Woodworker
Thanks, that's a couple good points too, though I would tend to lean towards metal legs. All depends on what's available and what works best, I guess.
 
#23 · (Edited by Moderator)
Chiming in to reinforce the idea of using the parts of the 32mm system that relate to mounting the hardware and stick with standard sizes and construction methods. A small custom shop is in a different world than a full-blown automated production shop.

A separate base to set the cabinets on, or a ledger on the wall and adjustable feet at the front will make installation much easier than integral bases in each cabinet.

Thanks for the earlier mention of my book The Complete Kitchen Cabinetmaker. It discusses making choices between traditional face frame cabinets and European cabinets, so you can develop a method that works for you.
 
#24 ·
I know you didn't solicit this type of advise, but be sure to grow your knowledge of CYA and sound business practices along with your woodworking skills. It doesn't take too many jobs gone South (monetarily) to put one out of business and leave you completely discouraged.

I'm meaning to make sure to create complete quotes/bids/contracts, make sure all changes are in writing and signed, be sure to not work on unapproved changes, don't cut your prices in order to "get work", etc etc… Make sure you have insurance…