LumberJocks Woodworking Forum banner
641 - 660 of 783 Posts
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Looks like you had alot of fun.I appreciate all the pics.Have you trained yourself to stop and take em?Its something I need to do more of.

As always nice work Scott.
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Scott, I myself am impressed with your accuracy. You are learning along the way. I say well done!
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Outstanding! That spill/chip shot is phenomenal.
 
Discussion starter · #644 ·
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Brandon - taking pictures used to be a real pain in the arse but it is now much easier.

First, I just commandeered a hand-me-down point and shoot camera from my wife. It sits right next to the workbench. You do have to develop a habit of taking pics. Now, every step or cool vantage point gets a pic. Its fun.

Next, I finally did as Smitty recommended and signed up for photobucket. THe integrated interface removes a couple steps. Mine is 2007 model digital elph that my wife beat the crap out of.

Finally, and I find this pretty darn cool, I bought a Eye-Fi card. What convinced me to buy one was a review here on LJ's by none other than DKV.

Now, I take a pic and the Eye-Fi card sends it directly to my Photobucket account. Then when you make a post or blog entry all you have to do is select the picture from photobcuket below.
 
Discussion starter · #645 ·
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Speaking of pictures. They also reveal aspects of your work that you have missed. In the spirit of accuracy, ironically, look how far off this hole is from the intended mark. Thank goodness it is just a dog hole.

Image
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Scott - I wouldn't change much at all apart from:

  1. Mine will only be 6ft long as that is all I have space for.
  2. I will use round dogs exclusively.
  3. It will have an undercarriage as I have a need to move the bench often and turn it on the spot.
  4. I will paint mine bright orange. :eek:)

P.S - The Yankee is wonderful.
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
The pictures of you splitting the line with your saw makes me smile. In my efforts to express to others how completely awesome this site is i have used the story of your saw/sawing:
A man from North Carolina describes his issues with straying from his mark when hand sawing and has surmised that the problem may lie in the set of his saw. The guys on the site, taking into consideration the caliber of the tool, suggest that the trouble might originate in the operator and not the tool. A man in Dorset, England recommends that the fellow in NC follow his very precise instructions to see if the man can improve his sawyer abilities, and in so doing, rid himself of the straying issue. The guy in NC follows the instructions exactly and documents the fact with photos, one of the resulting pictures is of several lines deftly split. Issue solved. This most recent saw photo proves the solution is lasting.
The knowledge, skill and talent of the folks on this site and their generosity in sharing it with others is something i marvel at and am grateful for.

Speaking of talent…
Nice bench Scott. Thanks for taking the time to bring us along. :)
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
It is pretty amazing when you put it like that Tony isn't it? LOL.
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Outstanding work lysdexic!
 
Discussion starter · #650 ·
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Thanks waho6o9. Thanks.

Tony - agreed. When you put it that way it really is amazing.

I know exactly what you are saying. When I want to talk to others about woodworking or something that I have learned recently it is damn near impossible NOT to reference this site and the characters within. People automatically dismiss any information that is gleaned from an internet forum. If you mention the "friends" you have made they assume you are some type of loser or pervert. Well, that stings a little :^)
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Awesome, Scott! I've been reading along when I can…looks awesome! Thanks for the lessons, too…

Nice choice on the Bad Axe saw…looks like you have the talent to deserve it!
 
Discussion starter · #652 ·
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Andy,

One thing that I would do different is put an end cap on the other slab and the central tool holder/spacer as well. Aesthetically, it would visually unify the top and would be a great visual improvement.
 
Discussion starter · #653 ·
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
My Little Man diminished swiftly from this point. I buried him today in these very shavings that he loved to lay in. He was seventeen and one lucky cat. We will miss him.

Image
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
:-(

Sorry abou that, Scott!
 
Discussion starter · #655 ·
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Well, there is always a silver lining. He was sick in that photo but he got a lot worse fast. He loved to hang out in the shop but unfortunately he couldn't keep anything down or in. Toward the end the stuff coming out of him was vile. It smelt necrotic.

The plus: I have had piles and puddles in the shop for a few weeks.

Now, off to scrub the floors.
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Scott,

I am so sorry for your loss.

I'm certain you will cherish the fond memories of your Little Man, shop cat.
I've had several 'Bench Dogs' over the years and as sad as it is to see them go, I wouldn't trade that for all the years shared, and the memories of them keeping me company late into the night in the shop.

Best Regards. - Grandpa Len.
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Scott, nice chamfer bit.

Sorry to hear about your Cat, especially since he was a fellow shavings lover.
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Scott you will miss him greatly. Sorry.
 
The Bottom Shelf and some Dawg Holes

The pace slows.

I put some maple through the jointer and planer until it was about 3/4" and 6" wide. After cross cutting to length it was time to break the skew rabbet plane. I know Smitty would have thrown the dado stack in the table saw and been done with.

Seriously, I wanted to put this plane through its paces so we can get to know one another. I needed 14 rabbets and I learned a lot. It takes a certain feel, a certain muscle memory to keep everything square.

Image


Image


After that, the 2 end boards needed cut outs to fit around the legs. Andy, the advice about keeping your elbow tucked in by your side has helped my ability to sawing tremendously! Thanks.

Image


Image


Image


The final result.

Image


Image


---------------------------------------------------------------

Now I need to put my dog holes in the top. This is a bit of a challenge to drill through 4" of maple top and keep the holes square. One could "throw" the slab back on the drill press but that ain't going to happen. You could by one of those fancy jigs to keep things straight. In the end I just took a cut off from the bench top, marked the sides square to the top and drill a 3/4" hole at the drill press.

Image


Image


After lining up the jig with marks I drilled as deep as I could under power the removed the jig and drilled about 1/2" shy of the other side.

Image


Image


Finally, I used a brace to drill down until just the screw tip was protruding.

Image


Image


Image


Image


I have a smaller square that just fits in the hole to check for square.

Image


Of note: I did try to drill just with hand brace but even the jig it still wallered out a bit much. So this didn't work for me.

Image


I guess a need more practice.

--------------------------------------------------------------

Tonight I broke the bench down to fine tune, break edges and get ready for the finish. Time to break out the trusty WorkMate again.

Image
Scott - I'm very sorry to hear of the loss of your kitty. Cats are wonderful friends, and good shopmates.
 
Discussion starter · #660 ·
The Gap Stop

Hello,

I felt a little stuck here. The remaining maple lumber that I had was milled 4/4 stuff obviously from a different tree/species and very white. I wanted the gap stop to match the rest of the top. Primarily as to not draw attention to itself and leave a more monolithic look to the bench top. Rick, the lumber guy did not have any boards left of the wood used to make the top wide enough to do the job. So, it is time to glue up some scraps. I rough jointed 2 surfaces with my #8. I really like this plane. The finished with a finely set #7.

Image


Image


Image


Time to empty the bleachers.

Image


Image


Unfortunately, after milling these two boards I was still just shy of the width I needed so i jointed and glued on another board. It was this last small board that I was having trouble jointed because it was bowed. I tried to grab hold and clamp it with screws. The screw broke and that didn't work with a damn.

Image


Finally, I resawed this board and went to mill these to their final 5/8" thickness. I noticed that my fairly new DeWalt 735 is leaving ridges. WTF? I forgot to take out the broken screw from the day before. Sucks.

Image


Image


Image


Image


Got to press on. From a design aspect, I decided to cap the gapstop with a cherry cap using a M&T joint. One reason is to match the other end cap. The other is because by the time I glued up this board, resawed it, the laiminated the spacer there would be 7 different pieces of end grain exposed.

A cut off was laminated and fashioned into a tenon. The spacers were also cut-offs.

Image


Image


Image


The cherry cap was fashioned from a previous leg cut-off, cut to size and mortised. The laminated tenon was just at 1/2" so a 1/2" brad point bit hogged out the waste nicely. The rest was pared with a chisel. Like my fancy drill press table. I reallly need to make one that is attached and has a dependable fence.

Image


Image


Image


Image


I shaped rounded the corners of the tenon using a rasp. Before fitting the cap, I had to re-square the shoulders from the glue up. The tenon is a bit long and was shortened. The cap was intentionally cut a tad large. I do not trust the accuracy of my machine work. Jonters, planers and routers get me most of the way there but I achieve my accuracy by sneaking up on a good fit using hand tools.

Image


Image


Image


Image


Image


Image


My M&T fit was a tad loose or at least I used that as an excuse to drawbore this joint. I had a couple cherry pegs left over from the under-carriage construction. I chose 5/16" for these pegs. Thus, I removed some bulk with a block plane and then slammed them back through the dowel plate. I enjoy making pegs. Its the simple things.

Image


Image


Image


Image


Finally, I cut the notches on the bottom so the gap stop will straddle the upper stretchers and lie flush with the top. Elbow in, reflection straight, parallel lines.

Image


Image


Image


Various pictures of the final result.

Image


Image


Image


Image


Image


Image


Image


Image


Image


Image


Thanks for following along.
 
641 - 660 of 783 Posts