How do I make my cabinet saw "taller?"

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Forum topic by Jason White posted 03-05-2009 10:38 PM 2570 views 0 times favorited 19 replies Add to Favorites Watch
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Jason White

114 posts in 3846 days

03-05-2009 10:38 PM

Hi guys (and gals)! First time poster, but I’m a regular at SMC, WoodNet, etc. etc. etc.

I just ordered a new Grizzly G1023 tablesaw. The saw is only 34” tall, and I want the top of the table to be 40” (because I’m a 6’4” tall FREAK!!).

I’m trying to come up with a plan for a mobile base that will elevate the saw to 40” without making everything too tippy.

Any suggestions?


19 replies so far

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Jason White

114 posts in 3846 days

#1 posted 03-05-2009 11:32 PM

I’ve got my contractor saw on a cabinet with wheels at 40”, which is about waist-high for me. I’ve found it to be pretty much perfect.


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Jason White

114 posts in 3846 days

#2 posted 03-06-2009 02:06 PM

Wow! Nice drawing!! I need to work on my Sketchup skills.

I wonder where I can get some angled steel like that for the wheels? Guess I’d make it myself.

I was even thinking of making something with 4”x4” hard maple “posts” (sort of like the frame for a workbench with beefy stretchers) with M&T or half-lap joints and create a rabbet on the inside timbers for the saw to sit in. Or is that overkill?


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Jason White

114 posts in 3846 days

#3 posted 03-06-2009 02:21 PM

Yeah, I guess everything can’t look like “furniture.”

View Moron's profile


5032 posts in 4369 days

#4 posted 03-06-2009 03:03 PM

I’ld make the frame wider, maybe cut out a section of the front where your feet are but at 40” tall I think your taking chances.

I’m 6’ 4” and I dont have a problem with table saw hieghts?

-- "Good artists borrow, great artists steal”…..Picasso

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Jason White

114 posts in 3846 days

#5 posted 03-06-2009 05:13 PM

Really Roman? 40” is just below waist high for me. I’ve tried 34” inches and my back gets pretty sore.


View Karson's profile


35197 posts in 4876 days

#6 posted 03-06-2009 06:02 PM

I was thinking dig a pit in front of the saw. If my saw was any higher it’d be unable to reach the back. As it is it’s hard now.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Appomattox Virginia [email protected]

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Francisco Luna

968 posts in 3869 days

#7 posted 03-06-2009 06:57 PM

I am 6’4” too and I was working in a garage with the concrete slab in very bad shape. I was considering to pour a rectangle of concrete just for the saw and the extension table….I finally moved so I never did it. Just another option/suggestion.

-- Nature is my manifestation of God. I go to nature every day for inspiration in the day's work. I follow in building the principles which nature has used in its domain" Frank Lloyd Wright

View Kindlingmaker's profile


2658 posts in 4002 days

#8 posted 03-06-2009 10:27 PM

You guys are not going to like this one… Put 12” wheels on the saw and it will make the saw 6” taller and roll over any rough flooring! before you laugh too loudly, think of how many carts and all you see with large wheels. The guy who originally put those tiny little wheels on the first mobile cart did not have all the dust, dirt and kindling on his shop floor as I do.

-- Never board, always knotty, lots of growth rings

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Bob #2

3810 posts in 4497 days

#9 posted 03-06-2009 10:37 PM

You could get extensions made up for the legs at most sheet metal shops.
A few bucks but you are worth it.
If $ is tight than just build up a box (as above) using 2×6” frame and plywood.


-- A mind, like a home, is furnished by its owner

View Woodchuck1957's profile


944 posts in 4240 days

#10 posted 03-06-2009 10:43 PM

I’m 6’2” and I have no problem with the hieght of my Delta Contractor’s saw on a low, Delta mobile base.

View EEngineer's profile


1120 posts in 4089 days

#11 posted 03-07-2009 03:42 PM

My problem is usually exactly the opposite! Trying to make tools mobile without adding too much height to them.

Now that the weather is getting nicer, I just reworked my router table to remove about 3.5” from the height it was originally. I am 6’ tall and the table is now about 35” from the floor so the relative proportions are about the same as you are talking.

I like DaveR’s idea; you could even extend it farther to the right and add drawers for storage and a table extension. I would consider moving at least the front casters inside the torsion box (how much would that weaken it?) to avoid stubbing your toes on them all the time. Make the front ones freewheeling and the rear ones locking to keep the saw in place.

-- "Find out what you cannot do and then go do it!"

View buffalosean's profile


174 posts in 3863 days

#12 posted 03-07-2009 03:55 PM

I like the torsion box drawing posted earlier. I’m 5’-6” and do not share the same problem. I work with alot of taller guys that are always saying there backs hurt from bending over on the work benches. The benches are at ideal height for me. When i was younger I wanted to be taller, but now my height is serving me well

-- There are many ways to skin a cat...... but, the butter knife is not recommended

View Croakermea's profile


13 posts in 4276 days

#13 posted 03-07-2009 07:06 PM

I made something similar to what Dave R suggested. I used three 2×8’s 4 feet long with 2×6 cross connectors laid perpendicular and underneath. I then used four 125 lb rated wheels screwed to the 2×6’s. The last thing needed are brackets on either side so that as you push it around or put weight on the table saw wings, it won’t tip as you’ll be working against a much wider base.

View PurpLev's profile


8551 posts in 4124 days

#14 posted 03-09-2009 03:29 AM

not sure if you are still looking for solution. but I have a 10” base that I made for a washing machine and no longer use. its made of 10”x2” grid box joint with a birch ply top . if you want you can come by and take it. pm me with email addres for pics.

-- ㊍ When in doubt - There is no doubt - Go the safer route.

View APLJaK's profile


61 posts in 3843 days

#15 posted 03-09-2009 03:32 AM

I think you have the best of the two possible problems. Raising the saw is pretty easy by simply adding more material under the saw or using larger casters. Lowering the tools, or keeping them at the original height after adding the mobile base is a much tougher problem to fix….

-- APLJaK Woodworking, Okanagan Valley, BC

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