So I glued up some wenge/birch panels together, and I left them for about 2 hours. I know I know I should wait 24 hours, but in my experience it's always been long enough to at least sand them, I didn't need to plane them because they were already quite flush. I was using 80 grit on a belt sander and it was producing some heat as per usual, but definitely wasn't burning the wood, which has happened to me before from putting too much downward pressure. After some time, only one of the glue joints came apart and it seemed like it almost melted the glue or something. It was strange looking, it didn't look like how uncured glue usually looks.
Is it possible the heat melted the glue joint? Has anyone else had similar experiences? Maybe if it was fully cured it would have been fine, but this has never happened to me before, and I've done this a handful of times. Also, it was brand new sandpaper if that makes a difference.
It's old sandpaper that would tend to buff and therefore heat up (more).
You didn't mention the glue you used… with Titebond, I've often sanded after about 1 hour without issues… Did you put a paper in/on the sander?
You should not put unnecessary pressure on your sander and just let it do it's job… If you need pressure I thing you should drop a grit or two and work your way up. I think that anything above slightly warm is being overworked.
If you did melt the glue you are probably taking way too heavy of a pass. Multiple lighter passes are the way to go. Speed of feed can be a factor as well. If you are heating up the wood much, I'd recommend rethinking your procedure. You really ought to be able to avoid heating up the wood much at all.
Oh, and yeah I too often run stuff through the sander without waiting long for it to dry. Never had a problem with that.
I've got two belt sanders. Never had glue come apart but I let it cure a long time. If your piece is fairly large, i.e. it covers the belt, it will generate a lot of heat. The larger the surface the less pressure you can put on it. You must have noticed some slowing down and straining of the unit too. When that happens let up. Takes longr but it has to be.
Klingspor said I had (very) old belts when I sent one in after the glue failed. They said the glue deteriorates over time and won't hold up against the heat.
I think the Wenge is part of the issue here. I believe it needed 24 hour cure time.
I don't think sanding had much to do with the failure, just that it was a somewhat oily exotic wood that was handled too soon. I've used Wenge in combination with domestic hardwoods without issue, but as a matter of practice, always let glueups dry overnight.
It's one of the few legitimate excuses woodworkers have to take a break!
I think the Wenge is part of the issue here. I believe it needed 24 hour cure time.
I don t think sanding had much to do with the failure, just that it was a somewhat oily exotic wood that was handled too soon. I ve used Wenge in combination with domestic hardwoods without issue, but as a matter of practice, always let glueups dry overnight.
It s one of the few legitimate excuses woodworkers have to take a break!
You didn't mention if the glue joints were 'end grain to face' or 'end grain to edge' or 'edge to edge' or 'face to face'. Also using 60 grit or 80 grit on a belt sander, shortly after a glue-up, it can grab the wood, and be considered stressing the joint, before glue being cured. Verses using 150 or 180 grit use within a two hour period. Example, I've had 80 grit yank the wood out of my hand using my edge sander without a stop block.
I think there's a lot of woodworking try to take short cuts in time factor after a glue-up. Doesn't mean it's not wrong, They've been getting by with it. "Knock on wood". This time stress won.
I'm only making an assumption, but it's my theory that wood breaths,
and Wenge is oily and dense and doesn't breath as well as others.
Since glue needs air to dry I figure it takes longer for the glue to get it through the dense, oily wood.
I always swipe the joint with acetone or lacquer thinner then glue and clamp and leave it for a longer period of time depending what it is.
Like I say, just an assumption, could be totally wrong, but at any rate more clamp time if nothing else.
I also think that Wenge is the most likely culprit. A modest amount of heat with glue that's not sticking properly and you see the results. What glue should you use? Non-water-based glues, and that would include polyurethanes, epoxies and maybe cyanoacrylates. Also as mentioned, since wenge is an oily wood, the joint needs to be wiped down with a solvent such as acetone or lacquer thinner prior to glue up.
The oily wood may be a factor but also check the age of your glue, especially if it is Titebond. TB seems especially prone to failing when the glue is over a year old in my experience. So much so that I avoid it unless I need one of their special purpose glues, which is rare. When the TB glue was too old, it definitely had a weird consistency. Somewhere on LJ there are a couple of threads that have the key for deciphering the code date printed on the TB bottles.
On the other hand, the gallon of Elmer's Wood glue I bought over 5 years ago still works fine and still has the original consistency.
Wow thanks for all the replies! I'll try and address all your posts at once, sorry if I miss something. The glue was brand new Lepage white glue, which I am quite familiar with. The joint was side grain to side grain. Now that I think of it, it could be the wenge considering it is known to be harder to glue and may take longer to dry properly. But that doesn't explain why only one joint came apart and not all the others considering they're all wenge to birch side grain to side grain. I usually do wipe down with acetone for exotics but in my experience I've never had to with wenge before, guess I should next time.
Wait longer. I did something like you did and while my piece didn't come apart, it caused problems in the finish process. Ended up having to reglue top.
Just as a general procedure, I always allow 24hrs minimum in clamps for any glue-up. Regardless of material or type of glue. I just work on a different part of the project or clean the shop…etc. But then I'm old and no longer in a hurry to get it done.
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