Forum topic by TTH | posted 06-04-2020 05:52 PM | 1108 views | 0 times favorited | 21 replies | ![]() |
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06-04-2020 05:52 PM |
Newbie here. I need to glue up a small panel (13” x 10” to cut down to 11” x 8”) for a project, but the only clamps I have are F-style clamps. The panel will be made with 3/4” stock, which I will plane down to 3/8” after it’s glued up. I’d like to avoid buying more clamps right this moment if I can, but I also don’t want to waste wood trying to glue up a panel with the wrong equipment. Are parallel jaw or bar clamps a necessity for doing a panel glue up or is there a way to get the panel glued up relatively flat with F-style clamps? Thanks! -- Travis, DFW |
21 replies so far
#1 posted 06-04-2020 06:16 PM |
It can done but it’s tricky because when the glue is on everything starts sliding around. I think your best best is to plane your pieces done closer to their final thickness. Lets say 1/2 . -- Aj |
#2 posted 06-04-2020 06:33 PM |
On your bench or a piece of plywood put three screws halfway in in a line. Put the panels down joined together edge to edge. See where the joints are and put strips of wax paper underneath the joints so it won’t glue to the bench. On the other edge of the panel put three more screws but leave about a 1/4” gap between the screws and the panel. Cut three small hardwood wedges sort of long rather than stubby. Tap them between the screws and the panel. The force is quite formidable and will hold the panel together till the glue is dry. This is the method we use to glue 1/8” guitar tops and backs together. It works quite well. With a strip of wood mounted to the bench or plywood instead of screws you can glue up very large items this way if you don’t have long clamps too. More wedges of course. It’s very versatile. -- The smell of wood, coffee in the cup, the wife let's me do my thing, the lake is peaceful. |
#3 posted 06-04-2020 06:39 PM |
Yeah, you don’t want to be removing that much wood post glue up if you don’t have to. How many clamps do you have? With a panel that small, you should be fine with 2 or 3 clamps on the sides, and using cauls to keep the boards flat. Look into making slightly convex cauls out of a 2×4 that you cut in half, then e.g. plane the edges down a bit with a hand plane. Put packing tape on the edges to keep the glue from sticking. When you clamp down the cauls across the two boards, it squeezes the convex parts flat, keeping the boards coplaner. This was for a torsion box, but the idea is the same. In your case, you’d have clamps going horizontally to glue up the boards, then a couple sets of cauls vertically to keep the boards coplaner. Use scraps of wood to keep the clamps from marking up the edges of your panel. -- ian | "You can't stop what's coming. It ain't all waiting on you. That's vanity." |
#4 posted 06-04-2020 07:27 PM |
hmmm.. -- A Planer? I'M the planer, this is what I use |
#5 posted 06-04-2020 07:41 PM |
Easy with F style. You can also add a couple of c clamps or spring clamps at the joint line to keep things in alignment. Welcome to woodworking, at least three methods to do the same thing. Pick what works for you, but remember the rest for when you need them. -- Sawdust Maker |
#6 posted 06-04-2020 09:57 PM |
The luthier in you is coming out! :) -- Darrel |
#7 posted 06-04-2020 10:57 PM |
This one with the wedges is what I recommend. It’s important to get your wood very close to final dimension if you leave them too thick there more risk of them warping when you mill down. -- Aj |
#8 posted 06-04-2020 11:43 PM |
Good suggestions. You can also make a set of Z shaped clamp extensions. https://www.lumberjocks.com/projects/234954 -- Rick M, http://thewoodknack.blogspot.com/ |
#9 posted 06-04-2020 11:51 PM |
I won’t comment on clamping methods as my solution is a tad extravagant… however…
If nothing more TTH, one thing you will learn from this post is… you can’t have enough clamps! -- If your first cut is too short... Take the second cut from the longer end... LBD |
#10 posted 06-04-2020 11:53 PM |
Your plan sounds like you’re going around your elbow to get to your thumb. If it were me, I’d. resew the 3/4” stock and finish it to 3/8’ thickness. Then I’d glue up the panel using stretchy tape rather than clamps or wedges. I learned this trick from luthiers who glue up thin panels all the time. It works for stock from 1/8” to 1/2”thickness. Here’s a photo description of the process: Cut your panels to approximate final dimensions and final thickness. Joint the edges so they mate perfectly. book match them. Apply 3M auto Thenstriping tape in strips 90 degrees to the joint 2 inches or so apart, stretching the tape as you apply it. Then apply one long strip of tape the length of the joint. Fold the panel together back to back. Apply glue to the edges. Open the panel and lay it on a flat surface, tape side down. Apply more tape strips to the other side, stretching it as you apply it. Place the assembly on a flat surface and weight the joint so it remains flat. The stretched tape will relax, pulling the joint together with enough force to create a strong joint on thin panels The long strip down the length of the joint on the back side prevents a lot of squeeze out. You want a little squeeze out on the front side to make sure you’ve got good glue coverage, but don’t go crazy with the glue application. It’s not necessary and you’ll make a mess. See photo. When the glue sets up, remove the tape and the dried glue squeeze out with a scraper or a hand plane. Cut to final dimensions and you’re done. Easy. No clamps required. |
#11 posted 06-05-2020 12:48 AM |
A 13×10 panel can be done with 2-f style clamps. Just alternate the clamps |
#12 posted 06-05-2020 01:05 AM |
Typo Alert! |
#13 posted 06-05-2020 02:41 PM |
The 3M #233 auto masking tape works well too. I think that’s what you’re using above. It has the right amount of stretch. -- Darrel |
#14 posted 06-05-2020 02:47 PM |
I would suggest clamps and not use tape…I use tape for veneers not solid wood projects |
#15 posted 06-05-2020 03:19 PM |
Until very recently all I had was F style clamps and didn’t know about the wedge and tape methods. Have done many panel glue-ups with them. The hardest part, in my opinion, is keeping the joints flush. For smaller panels a clamp vertically on each end of the joint helps. Cauls for larger panels. I was given a biscuit jointer and I like that for alignment (no real help on strength) but have also used dowels in the past. -- "Anyone who has never made a mistake has never tried anything new." - Albert Einstein |
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