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I'll have to post a picture of my bench when I get to clear it off, I think it is a very well thought out bench, perfectly sized and suited to my workspace, but in the end, it doesn't get used much. It's more like a dumping ground for all kinds of crap, but that's more to do with convenience, the type of work I do and the space I have. Based it on a Sjobergs, have you seen the price of those?
 

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As I've said before, this bench has been presented and re-presented a couple of times here on LJs. It has fans (Thanks for the Mention, Al!) as well as detractors, I'm sure, but for me it's been nothing short of wonderful having this bench become part of my woodworking life. There is no way I'd be where I am regarding handtools, craftsmanship or confidence without this bench.

Anyway, there's more if you'd like to see it via the projects for the bench, roubo cabinet and end vise chop in my projects section.

The bench, at it's core, started life as a hunk of oak that was a one-piece entry threshhold in an old home that was torn down many years ago. My father asked why I wanted the hunk of wood pulled to the side when the trackhoe came. I said, oh, I don't know. Just such a cool piece, maybe I'll make something out of it someday.

Well, someday was a long time later and the one-time entryway became this bench. Thanks in no small measure to the inspiration provided by Scott Landis and Christopher Schwarz. I used wood chisels 'with intent' for the first time building this bench. Started my sharpening journey, used my first handplane (Sandusky Jack), and used a brace and bit for the first time building this bench. Solid eastern pine for the legs, asian mahogany for the chops, walnut and pine for the cabinet. All the wood was free / reclaimed / repurposed. The leg vise hardware was salvage from an old alley garage (I didn't know what it was at the time I pulled it out of there, but glad I did). Anyway, enough jabbering. Here are some new, higher resolution pics than my phone has gotten lately.

Wood Creative arts Gas Workbench Hardwood


Across the top from the end vise end:
Wood Machine tool Table Gas Machine


From the tail vise and crochet:
Wood Hardwood Wood stain Gas Machine


A look down the not-perfectly-flat benchtop:
Wood Road surface Flooring Floor Hardwood


And for a never-before-seen look at the threshold history of the bench:
Wood Building material Beam Composite material Hardwood
 

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Needing help/advice please. I need to make a new top for my general use workbench. I am going to use 1/4" tempered hardboard as the work surface. My question is should I use MDF or particle board under the hardboard? I plan on using 2 pieces of 3/4" thick material of the MDF or particle board glued together. I am also considering "edge banding" the work surface with 2×4's and adding a woodworking vise to the front right corner. I am going to mount my other vise to something that I can then clamp into the woodworking vise when I want to use it. I have never used MDF for anything so I do not know anything about the material.

Any advice you guys can offer will be appreciated.
 

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Discussion Starter · #46 ·
Prodesigner
My order of preference as the substrate would be
1.Plywood
2.OSB
3.MDF

All three will make a fine substrate for a general purpose bench. My "DIY" bench is two pieces of 5/8 OSB stuck together with liquid nails and then covered with hard board. Works great and stands up to some serious abuse, probably much more "abuse" than my wood working bench. I wrapped the sides with hard board as well. I will say if you use MDF be careful what kind of distance you leave unsupported, it will sag under weight and break much eacier than OSB or ply.
 

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Prodesigner,

I needed a larger assembly table a few years ago, and used two layers of 3/4 MDF for the base, followed by a piece of 1/4" masonite as a replaceable top. The finished size is 40×80. It has held up quite well, and is far more solid than I thought it would be. The base and legs are all 3/4 plywood.
I did put a few crossbraces under the top to keep it from sagging.
Table Furniture Wood Desk Wood stain
 

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Ok….so now we've moved on to assembly tables, huh? Ok, I'll show-n-tell…
I built this assembly table about 2 years ago to handle the "big projects" that I do. It is 48" wide x 96" long. It is 3/4" Birch ply, and has a torsion box top. Stands about 30" high (a little higher than I wanted, plus the casters), but the nice thing is: when I unload ply out of the truck, it's as high as the tailgate, so it's easy to just slide the ply right onto the table, and keep it flat until a store it in my plywood bin….actually I have 2 assembly tables: the big one, and a small one…..the smaller one is about 18" high, 32" wide, and 70" long. ..it's for the "smaller" projects when the big one is too big and tall…....here they are:.......



The small oner I built about 8 years ago, and has a solid-core door for the top, and beefed up to keep it from sagging…so far…so good…..
 

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nice bench from horizontal mike; never no what you can do, when you get your tax return.
humm… pay bills,buy the little woman something,wood,new tool, no a couple of nice vises to finish off my new work bench. yes, it feels good, and looks good
 

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If I can keep from it at all, and most of the time I can, I will NOT use my main work bench to do any kind of assembly on….I like to keep it clear for the next project, or whatever comes up. I do not like my bench to be cluttered up..I understand that a lot of folks on here HAVE to use theirs for that, cause of the size of their shop and the room they have….Some have large shops, like mine, and can have a table or two just for doing assembly. Some have to even use the table top on their saw which is about dead-flat for glue-ups, clamping, etc…I never liked that idea, either, and don't…...So…if there is anyway possible for you to have an assembly table, no matter how big or how small, and it's pretty dead-flat, by all means build one….If there's no way possible for an extra table, then you have no choice…
 

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OMG! this is a great thread.. I'm looking to build my own workbench 30X60 or so I would like to keep it reasonable.
I would like to go in the direction of Rick Dennington's bench. Does anyone have plans? I just got back into wood working. It's been 15 years… Thanks
 

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Ric5,

I take it you are talking about my main work bench..not the assembly tables? There are so many great work benches posted here, and many more great benches that haven't been posted….I appreciate the interest in my bench….I built it "off the top of my head" so to speak…no plans, just my own plans I drew up. The cabinet under the bench came from some old plans from a ww book…..Send me a PM for more details….
 

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Geat thread, i'll post mine when its done
 

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Split top Roubo's are for pansies!..... Lets se if that gets the thread going.
 

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Thems fightin' words Mauricio. Scott will be after you Mr wonky legs bench.
 

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Since we are talking about benches AND assembly tables, how about combining them like this
Table Computer desk Desk Interior design Wood

Table Wood Hardwood Gas Wood stain


Project was posted on LJ's HERE

Since these pics, I have added doors and drawers to the assembly table to hold the bench tools, air tools and enclose the compressor to cut down on the noise.
 

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That is a pretty sweet solution Tech. The best of both worlds, although personally I would put another row of dog holes closer to the front of the bench. Just work around the legs.
 
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