Hi folks…I recently made a headboard for our guestroom (full size bed) .. learned a lot…I found a plan online on some DIY site…it called for 1/4" plywood I think…it was light to work with but the final product was kind of flimsy…I ended up covering the entire back with hardboard thinking that would strengthen it up…did so so…
I used a french cleating system I bought at the hw store maded from metal…it worked very well…it hangs pretty close to the wall…but it's not really tight to to the wall. It's mounted with only one strip of cleat and it will "rock" a little if leaned on.
So - that was my learning piece and now I'm on to the next one for the master bedroom. It's basically going to be a big rectangle like the other one although my wife wants to round the corners at the top. It will be a bit larger than the other one and it will take more abuse from being knocked around and bumped into than the guest bedroom…keep it clean folks…the idea is that we'll be able to use it as a backrest to read against and also we usually have about an hour of roughhousing every night with our two boys … so I would imagine it will get knocked up against quite a bit.
I was thinking of the following design and would ask for any suggestions/advice:
- King size bed
- The dimensions will be 75" wide X 44" tall
- Appx. a foot or so of the bottom will fall below the top of the bed - it will be mounted so that a foot or so will be below/behind the head of the bed
- I want it strong but not too thick…I think having it a maximum of 1 1/4" thick would be best
- I think I need 2 cleats to make it as sturdy as possible…I fear that if I only use one at the top the bottom will rock around when knocked into by the kids…so I was thinking one cleat along the top and another around the middle
- I realize that using 2 cleats would require a great deal of precision in keeping them parallel both for the headboard side and the wall side
- I could maybe use a template piece…maybe a strip cut to 2' or so…get the top cleat level and secure…then use this 2'board to align the bottom cleat to it…then use the same board/technique on the wall cleats
- I think I need 3/4" ply for the cleats
- I think I need 1/2" ply for the headboard so that there is something to screw into (I found by using 1/4" on the other one I had a tough time having a screw really catch into the 1/4" ply…maybe I was doiing something wrong…)
- The idea is that I'd have the headboard 1/2" ply cut square to 75X44
- Line the edges of the entire think with 2" pieces of 3/4" ply to strengthen it up
- have 2 "struts" across the middle that would act as cleats and braces for the center…maybe these would be 2" wide as well…not sure if the width of the cleat adds to the strength/holding power
- then the same cleats on the wall
- my headboard batting and fabric will be pulled tight up and over the ply braces and stapled down onto the actual 1/2" plywood…hopefully this will cause the least amount of buildup on the bracing
I apologize for the long post…thank you for any ideas or advice you might have,
ER