Great work, Charlie. It was worth the T&E. It looks great.How and WHY! I Inlaid Stars in Slab Top
I don't know why this video didn't embed properly. I did it the same way I always have, but this time I got a black square. If you know why then please let me know!
At least the YouTube link works. Here is the photo, but you will have to click on the link below the black box to see the video:
Photo is not the video, click on link below black box to see video.
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I inlaid decorative black stars in my slab coffee table. This is one of those times when the reason why might be more interesting as the how. The how is good, too but the WHY is a good story all by itself!
The wood slab that I used for the table had a lot of worm holes in it.oh drawing stars and
I wrestled with what to do with them. Leaving them just as they were would have been a perfectly good choice, but I couldn't leave well enough alone. I decided to fill them with epoxy.
Unfortunately, what I didn't consider is that the surface of the slab was end grain. As a result, the epoxy bled beyond the worm holes. Rather than the nice distinct little dots that I had envisioned, I ended up with a bunch of ugly little blobs.
After thinking about it for a while I decided to disguise the, now blobs, by inlaying stars over them. I didn't want the stars to look like I put them on with a stamp. So, to add interest I purposely drew the stars by hand to ensure that no two would be the same.
Then I scored around the edges with a small chisel and an Exacto knife.
Once I outlined the edges, I excavated most of the waste with a Dremel tool.
A Dremel is perfect for inlay work. Unfortunately, the Dremel base that I had was not. The base that I used is called a "Cut-Out" base and it is more suited for cutting holes in drywall than it is for very fine detail work. The problem is that it is difficult to make fine, or repeatable, depth adjustments. As a result, the excavations were a bit deeper than I would have liked. No biggie, but I would rather have used a higher quality base.
I used a small chisel and a detail knife to clean up the star recesses after roughing them out with the Dremel.
I masked the stars off with some really high quality "outdoor" masking tape.
I was a little leery off epoxy after the problems I just had with it so I decided to use something different. I have had very good luck with a water based grain filler called Crystalac, so I decided to use that instead.
I used regular Rit dye that I bought at the grocery store to dye the Crystalac and it worked great!
Crystalac works great for filling grain, but it is not intended for filling these relatively large recesses. The downside was that it tended to shrink back and I had to apply multiple layers to bring it level with the surface.
This is how the stars looked like when I removed the masking tape.
The good thing about the Crystalac is that is was very easy to sand down.
I am very happy with how they turned out.
The end result was not only good, but it turned out to be a real conversation starter!
As a matter of interest, there's a YouTube https://m.youtube.com/#/watch?v=ZvFb9WNacbU video that shows a guy inlaying a design into a guitar fret board. He uses the Dremel as you did and used Timbermate filler instead of ChrystaLac. He says it can be colored with anything from powdered dyes to Koolaid. After the filler dried, he dribbled a dab of thin CA glue on the inlay. His purpose was to harden it due to the wear that frets get.
I use Timbermate for filling holes and cracks. In my experience, it doesn't shrink.