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Preventing rust

1857 Views 22 Replies 20 Participants Last post by  JohnChung
Some of my tools, especially precision tools like Starrett rules and squares have gotten some rust and corrosion from sweaty hands. What is a good way to keep them rust free without using oil that can get onto projects?
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Some of my 6" stainless steel rulers have the same problem. Because I have five of these rulers, I just use the ones that don't have that problem. This question got me thinking, what I would do.

I have a Rubberized Deburring Wheels (they're rubber with brass shaving in the rubber) on both my 5" & 6" bench grinders. One is a Brightboy brand and the other is a Cratex brand https://www.cratex.com/Products/Rubberized-Abrasives/Large-Wheels/Large-Wheels. Designed to debur metal & buff out metal. Both are orangish red in color. Both wheels cost me about $45 each plus shipping.

I use them on knives to polish & sharpen them. Tried it out. Took off the blacken corrosion marks & polished up the metal rulers.

A dry spray lubricant Without silicone my help once cleaned up. Just like protecting the table on the table saw.

I don't know why I didn't try it on the stainless steel rulers before. Since I do it to the knives.

A cheap route is to buy a "Decal Eraser Removal Wheel". Attaches to your drill. https://www.amazon.com/SATC-Removal-Adhesive-Remover-Graphics/dp/B07ZNGPY8G/ref=pd_lpo_1?pd_rd_i=B07ZNGPY8G&psc=1.
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A spray dry lubricant may help, once you clean it up. Just as if your protecting the surface of the table on a table saw.
Rust never sleeps they say, so for me it's something you have to be vigilant about. I have a cycle of 6 months here in SW Ohio where we do have Humidity, and rust is always present.

I clean all my tools down to fresh metal, usually only requires wiping with MS, allow to dry, then apply a coat of paste wax. I have no problems, and my cast iron tables allow the stock to easily slide, and hand tools, and metal measuring rules, and squares are clean and rust free.
Boing T-9 spray
Paste wax. Some newer automotive waxes are tougher.
I hate WD-40.
Soles of planes and saw blades I use a plain old white candle.

I also spent the big bucks for full HVAC and run an additional de-humidifier so I maintain a steady 50% year round. Tools stay good, wood stabilizes.
I've used paraffin on hand tools with good results.
This spring was a nightmare for my tools. We had some big temp swings that caused condensation on everything. The only thing that seems to keep rust under control is constant upkeep on what ever you use. If you keep them in a drawer or a box throw a couple of the silica gel pack's in with them. They actually do help.
I started using CRC Ultra lite 3-36. It dries with no residue and has worked well on my cast iron tool surfaces.
Best I've found for long term protection is Carnauba wax. I believe it's in most paste and car waxes, but just the Carnauba seems to last longer for me. I even use it on my black powder guns.
Tried all the waxes and spray stuff - and it all works for a while. I now run a dehumidifier all summer. Here in NY, rust is not a problem. No more rust -none - and any wood in the shop is more stable.
Granted we don't have major moisture or rust issues in Southern California but untreated metal still does rust here.
For the rust prevention process in my shop the first few years, I used Camellia Oil to prevent rust on hand tools and cast iron surfaces. It worked "OK" and it was expensive (about $15.00 for an 8 oz bottle). It went a long way but still. I used it dutifully with a kind of cool applicator that came with the first bottle I bought. Still there were these seemingly insignificant rust stains that kept showing up, especially on chisels and planes that weren't used very often. I tried 3 in 1 oil, used it for a good while with basically the same results as the Canola oil. I read that woodworkers raved about using furniture wax to prevent rust, so I tried that for about a year. For me wax didn't work as well as either of the oils. I read somewhere that wax could trap moisture underneath. A machinist friend recommended CRC 3-36 Multipurpose lubricant that displaces moisture and prevents rust. I bought a gallon from Amazon for $30.00 a few years ago (3-4?) and it's still over half way full. I keep it in a spray bottle and a on a couple of soaked rags kept in a small Tupperware container. I use the spray for plane irons and my cast iron surfaces, I spray it on pretty heavily then wipe down with a rag. I use the oily rags on chisels and other tools. This stuff is great! It smells pretty good, and forms a protective layer on the metal that feels dry to the touch. I just don't have a rust problem anymore. So I thought My Lumberjocks buddies would like to know about this great product. I have no affiliation with the maker, just a happy customer. I recommend it highly. After 25 years of following advice and experimentation this is by far the best rust prevention product in my experience.
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I've had good luck with a product called Fluid Film on cast iron and various other things. I think it has lanolin in it. You can get from Amyzon and Orielly's auto parts.
On measuring tools, like micrometers, a film of oil on the measuring surfaces can affect the reading.
Glue a piece of felt into the precision tool's box (you DO have them in boxes, don't you?). Then saturate the felt with 3-in-1 oil. WD-40 does NOT leave oil behind, its a DRYING agent (WD = Water Displacing - designed to dry ignition systems) The Oil in the felt pad will create an oil air around your tools that will help fight corrosion. I do this with my taps/drill set. Like putting an oil rag over the barrel of a gun. It fights corrosion without leaving a heavy oily film.
I read this thread yesterday morning and then yesterday afternoon Stumpy Nubs posted a Cool Tools video with Zerust Rust Protection Capsules in it.

Apparently you just throw it in to a toolbox or such and it prevents rust for 2 years. I see they are also popular with firearm storage, as well.

Stumpy also mentioned that they have covers for table saws, jointers and such.

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I use the grit impregnated rubber thingys. I've also used 1500 grit paper.

Once they get stained I don't know what you can do, maybe Evaporust?
Granted we don't have major moisture or rust issues in Southern California but untreated metal still does rust here.
For the rust prevention process in my shop the first few years, I used Camellia Oil to prevent rust on hand tools and cast iron surfaces. It worked "OK" and it was expensive (about $15.00 for an 8 oz bottle). It went a long way but still. I used it dutifully with a kind of cool applicator that came with the first bottle I bought. Still there were these seemingly insignificant rust stains that kept showing up, especially on chisels and planes that weren't used very often. I tried 3 in 1 oil, used it for a good while with basically the same results as the Canola oil. I read that woodworkers raved about using furniture wax to prevent rust, so I tried that for about a year. For me wax didn't work as well as either of the oils. I read somewhere that wax could trap moisture underneath. A machinist friend recommended CRC 3-36 Multipurpose lubricant that displaces moisture and prevents rust. I bought a gallon from Amazon for $30.00 a few years ago (3-4?) and it's still over half way full. I keep it in a spray bottle and a on a couple of soaked rags kept in a small Tupperware container. I use the spray for plane irons and my cast iron surfaces, I spray it on pretty heavily then wipe down with a rag. I use the oily rags on chisels and other tools. This stuff is great! It smells pretty good, and forms a protective layer on the metal that feels dry to the touch. I just don't have a rust problem anymore. 7I have no affiliation with the maker, just a happy customer. I recommend it highly. After 25 years of following advice and experimentation this is by far the best rust prevention product in my experience.
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You can get the Zerust tool box liner from Home Depot. Lowes also used to carry it under the Kobalt brand name. I have been using the stuff for many years now, and it seems to work pretty well… although I usually tend to wipe my tools down before putting them in the box and not leaving them all sweaty… so I have no idea how that may effect it ;)

Cheers,
Brad
I don't have a lot of precision tools but did just recently buy a precision DIN 875/00 knife-edge square for checking tool alignment and blade straightness that will rust if it gets too humid. My strategy was to build a moisture sealed box, with o-ring cord stock around the lid, and a small desiccant pack.

I've been contemplating making an entire drawer with the same approach for all future rust-sensitive tools.

Then it's a matter of just wiping down the tool and always putting it away, and swapping out the desiccant pack every few weeks during the summer.
An old time machinist trick to prevent tooling rust is to put some camphor blocks in the drawer with the tools. The block actually evaporates over time, covering every thing with a light coating of camphor oil. It smells the same as Vicks vapo rub. I find mine at the big box store in the insect control section as it keeps. Moths out of your clothes. I live in a seaside humid area and it works quite well for me.
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