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Newfangled Workbench

5477 Views 12 Replies 8 Participants Last post by  Charlzecheeze
4
Newfangled Freebie

I started work this weekend on a newfangled workbench. Thanks to those who have posted their previous projects (Nedb,Jeff, Ben and others) - they were all a big help in trying to piece together the bench from the kinda vague fww article. All the information in the world couldn't stop me from making some mistakes along the way though… (It's going to be a little shorter than planned) I guess that is to be expected, as this is one of my first solo projects.

Once I had an idea what I was going to build, the search for Doug fir began. My search was fruitless though, as not many places here in Ontario stock DF anymore. A few more calls and I found some inexpensive ash in small pieces. This seemed like it could be a hassle and I want this thing done.

I was inspired by the cool bench Bandit threw together, so I decided to scrounge through my woodpile. I have lots of oddball trim and studs left over from the ongoing restoration of our 1800's farmhouse - I figured there may be enough to get the bench done.

Wood Table saws Gas Machine Plank


One of the 2×4's looks like OLD (1890) white pine, but some newer ones (1950's) look like southern yellow pine. It's hard as nails and kind of waxy, with a wavy grain like syp. (maybe hemlock?) Not sure what it is really, but it will work. I found some oak slabs that will be going on top along with a few pieces of trim that will be laminated to finish the bill.

Wood Wood stain Hardwood Plank Flooring


Ironically - I scored some cheap clamps on closeout at Sears last week ($7 a pop). So, the only parts purchased have been 2 more clamps, some screws and glue.

Chuck

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4
Newfangled Freebie

I started work this weekend on a newfangled workbench. Thanks to those who have posted their previous projects (Nedb,Jeff, Ben and others) - they were all a big help in trying to piece together the bench from the kinda vague fww article. All the information in the world couldn't stop me from making some mistakes along the way though… (It's going to be a little shorter than planned) I guess that is to be expected, as this is one of my first solo projects.

Once I had an idea what I was going to build, the search for Doug fir began. My search was fruitless though, as not many places here in Ontario stock DF anymore. A few more calls and I found some inexpensive ash in small pieces. This seemed like it could be a hassle and I want this thing done.

I was inspired by the cool bench Bandit threw together, so I decided to scrounge through my woodpile. I have lots of oddball trim and studs left over from the ongoing restoration of our 1800's farmhouse - I figured there may be enough to get the bench done.

Wood Table saws Gas Machine Plank


One of the 2×4's looks like OLD (1890) white pine, but some newer ones (1950's) look like southern yellow pine. It's hard as nails and kind of waxy, with a wavy grain like syp. (maybe hemlock?) Not sure what it is really, but it will work. I found some oak slabs that will be going on top along with a few pieces of trim that will be laminated to finish the bill.

Wood Wood stain Hardwood Plank Flooring


Ironically - I scored some cheap clamps on closeout at Sears last week ($7 a pop). So, the only parts purchased have been 2 more clamps, some screws and glue.

Chuck
Step one… Scroung around for usable wood.
Done.

Step two … buy more clamps. (you're gonna need 'em)
:)

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Newfangled Freebie

I started work this weekend on a newfangled workbench. Thanks to those who have posted their previous projects (Nedb,Jeff, Ben and others) - they were all a big help in trying to piece together the bench from the kinda vague fww article. All the information in the world couldn't stop me from making some mistakes along the way though… (It's going to be a little shorter than planned) I guess that is to be expected, as this is one of my first solo projects.

Once I had an idea what I was going to build, the search for Doug fir began. My search was fruitless though, as not many places here in Ontario stock DF anymore. A few more calls and I found some inexpensive ash in small pieces. This seemed like it could be a hassle and I want this thing done.

I was inspired by the cool bench Bandit threw together, so I decided to scrounge through my woodpile. I have lots of oddball trim and studs left over from the ongoing restoration of our 1800's farmhouse - I figured there may be enough to get the bench done.

Wood Table saws Gas Machine Plank


One of the 2×4's looks like OLD (1890) white pine, but some newer ones (1950's) look like southern yellow pine. It's hard as nails and kind of waxy, with a wavy grain like syp. (maybe hemlock?) Not sure what it is really, but it will work. I found some oak slabs that will be going on top along with a few pieces of trim that will be laminated to finish the bill.

Wood Wood stain Hardwood Plank Flooring


Ironically - I scored some cheap clamps on closeout at Sears last week ($7 a pop). So, the only parts purchased have been 2 more clamps, some screws and glue.

Chuck
Hey now, I should Not be at the front of that list…

Looks like some great progress so far, and 'free' is good! I'll be honest, my bench does Not get utilized like it should, but that's just because I'm horrible at shop clean up and maintenance, nothing to do with the bench itself… there's always a ton of Stuff piled on it!

one tip: Double check that your vertical pipe clamps are facing 'out'. One of mine is sideways and I need to tear the bench apart slightly to get it to turn. (note to self…)

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Newfangled Freebie

I started work this weekend on a newfangled workbench. Thanks to those who have posted their previous projects (Nedb,Jeff, Ben and others) - they were all a big help in trying to piece together the bench from the kinda vague fww article. All the information in the world couldn't stop me from making some mistakes along the way though… (It's going to be a little shorter than planned) I guess that is to be expected, as this is one of my first solo projects.

Once I had an idea what I was going to build, the search for Doug fir began. My search was fruitless though, as not many places here in Ontario stock DF anymore. A few more calls and I found some inexpensive ash in small pieces. This seemed like it could be a hassle and I want this thing done.

I was inspired by the cool bench Bandit threw together, so I decided to scrounge through my woodpile. I have lots of oddball trim and studs left over from the ongoing restoration of our 1800's farmhouse - I figured there may be enough to get the bench done.

Wood Table saws Gas Machine Plank


One of the 2×4's looks like OLD (1890) white pine, but some newer ones (1950's) look like southern yellow pine. It's hard as nails and kind of waxy, with a wavy grain like syp. (maybe hemlock?) Not sure what it is really, but it will work. I found some oak slabs that will be going on top along with a few pieces of trim that will be laminated to finish the bill.

Wood Wood stain Hardwood Plank Flooring


Ironically - I scored some cheap clamps on closeout at Sears last week ($7 a pop). So, the only parts purchased have been 2 more clamps, some screws and glue.

Chuck
That's why I decided not to build a tool tray into my latest bench. My old one had a tray, and it was just filled up with crap constantly. No tray = no place to work if I don't put away the tools at the end of the day!

Seriously, looks like a good project. I love what happens creatively when you scrounge materials or adapt parts. No telling where it'll take you, but it's sure to be in your own direction.

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Newfangled Freebie

I started work this weekend on a newfangled workbench. Thanks to those who have posted their previous projects (Nedb,Jeff, Ben and others) - they were all a big help in trying to piece together the bench from the kinda vague fww article. All the information in the world couldn't stop me from making some mistakes along the way though… (It's going to be a little shorter than planned) I guess that is to be expected, as this is one of my first solo projects.

Once I had an idea what I was going to build, the search for Doug fir began. My search was fruitless though, as not many places here in Ontario stock DF anymore. A few more calls and I found some inexpensive ash in small pieces. This seemed like it could be a hassle and I want this thing done.

I was inspired by the cool bench Bandit threw together, so I decided to scrounge through my woodpile. I have lots of oddball trim and studs left over from the ongoing restoration of our 1800's farmhouse - I figured there may be enough to get the bench done.

Wood Table saws Gas Machine Plank


One of the 2×4's looks like OLD (1890) white pine, but some newer ones (1950's) look like southern yellow pine. It's hard as nails and kind of waxy, with a wavy grain like syp. (maybe hemlock?) Not sure what it is really, but it will work. I found some oak slabs that will be going on top along with a few pieces of trim that will be laminated to finish the bill.

Wood Wood stain Hardwood Plank Flooring


Ironically - I scored some cheap clamps on closeout at Sears last week ($7 a pop). So, the only parts purchased have been 2 more clamps, some screws and glue.

Chuck
Thanks Joe, point taken. Shopping for some new clamps today. Looks like I could have used the clamping force of the bench to build the bench…

Ned - I hope my bench comes out as good as yours. On the spun clamp - I would try some prybar action right at midspan to see if the leg and or pipe may flex enough to allow some movement.

I tend to get bogged down in the "what ifs" of building projects and they never seem to be completed. I am trying to take inspiration from my late father-in-law, who would bang stuff out with near-reckless abandon. Amazingly he would turn out some decent stuff.

Thanks for the support - you guys are all inspiration to me, to get off the couch and get it done.

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Continued progress

I'm still plugging away on the NF workbench. Weather here in ON has been cold so, it has moved inside for completion. My biggest hangup so far has been the math for the intersecting pipes. Everything fits in there - but it looks like I may have a hare over 3/4 from the benchtop to the pipe. I got a little carried away and made the well for the long clamps 12.5". Next bench will probably be smaller, although my drill press fits in there pretty nice.

Table Wood Window Creative arts Floor

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Continued progress

I'm still plugging away on the NF workbench. Weather here in ON has been cold so, it has moved inside for completion. My biggest hangup so far has been the math for the intersecting pipes. Everything fits in there - but it looks like I may have a hare over 3/4 from the benchtop to the pipe. I got a little carried away and made the well for the long clamps 12.5". Next bench will probably be smaller, although my drill press fits in there pretty nice.

Table Wood Window Creative arts Floor
Table Wood Window Creative arts Floor

Table Wood Floor Flooring Workbench


Picture edit, it didn't attach for me the first time…

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Continued progress

I'm still plugging away on the NF workbench. Weather here in ON has been cold so, it has moved inside for completion. My biggest hangup so far has been the math for the intersecting pipes. Everything fits in there - but it looks like I may have a hare over 3/4 from the benchtop to the pipe. I got a little carried away and made the well for the long clamps 12.5". Next bench will probably be smaller, although my drill press fits in there pretty nice.

Table Wood Window Creative arts Floor
looks good and a good size

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Continued progress

I'm still plugging away on the NF workbench. Weather here in ON has been cold so, it has moved inside for completion. My biggest hangup so far has been the math for the intersecting pipes. Everything fits in there - but it looks like I may have a hare over 3/4 from the benchtop to the pipe. I got a little carried away and made the well for the long clamps 12.5". Next bench will probably be smaller, although my drill press fits in there pretty nice.

Table Wood Window Creative arts Floor
Looks Great Chuck. I did admire that when it came out in FWW mag. a few years ago. I'm glad to see that folks are still making this clever design.

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Continued progress

I'm still plugging away on the NF workbench. Weather here in ON has been cold so, it has moved inside for completion. My biggest hangup so far has been the math for the intersecting pipes. Everything fits in there - but it looks like I may have a hare over 3/4 from the benchtop to the pipe. I got a little carried away and made the well for the long clamps 12.5". Next bench will probably be smaller, although my drill press fits in there pretty nice.

Table Wood Window Creative arts Floor
Thanks - bench is just about 5 foot long. As mentioned earlier - the holes in the front and side rails took me a while. I wanted to use 3.5" pieces, but after looking at the relationship of top to rails - I cut the rails down to 3". The top is comprised of a 10" slab and 3.5" board at front. Putting the pieces together took a little head scratching - but it is working out. I may still capture the pipe ends in a block to square up the bench's end.
Here's the math I used for 1/2 inch pipe - 7/8 hole @ .875.
Rectangle Line Font Parallel Screenshot

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Continued progress

I'm still plugging away on the NF workbench. Weather here in ON has been cold so, it has moved inside for completion. My biggest hangup so far has been the math for the intersecting pipes. Everything fits in there - but it looks like I may have a hare over 3/4 from the benchtop to the pipe. I got a little carried away and made the well for the long clamps 12.5". Next bench will probably be smaller, although my drill press fits in there pretty nice.

Table Wood Window Creative arts Floor
That is newfangled! Looking forward to the finish!

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Continued progress

I'm still plugging away on the NF workbench. Weather here in ON has been cold so, it has moved inside for completion. My biggest hangup so far has been the math for the intersecting pipes. Everything fits in there - but it looks like I may have a hare over 3/4 from the benchtop to the pipe. I got a little carried away and made the well for the long clamps 12.5". Next bench will probably be smaller, although my drill press fits in there pretty nice.

Table Wood Window Creative arts Floor
Making progress and learning along the way, thanks for sharing the progress

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Continued progress

I'm still plugging away on the NF workbench. Weather here in ON has been cold so, it has moved inside for completion. My biggest hangup so far has been the math for the intersecting pipes. Everything fits in there - but it looks like I may have a hare over 3/4 from the benchtop to the pipe. I got a little carried away and made the well for the long clamps 12.5". Next bench will probably be smaller, although my drill press fits in there pretty nice.

Table Wood Window Creative arts Floor
Norm - I had no idea the learning curve would be so big…

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