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13,760 Posts
Discussion Starter · #1 ·
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

 

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Registered
Joined
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35,383 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

That's a great door Dacid. Nice job on the creation and on the eventual restoration.
 

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Registered
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4,866 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Very cool, you're designing ability is top notch…....................
 

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Registered
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4,196 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Great looking door well made too.
 

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Registered
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1,123 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

WOW
 

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Registered
Joined
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122 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Great door, deserves to hang in a "proud" doorway.
 

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Registered
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13,760 Posts
Discussion Starter · #7 ·
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

thanks guys ,
here is some detailing ,
i still have the full size pattern i made from poster board ,
draw it out full size , mark the color and put an arrow on each part ,
in the direction of the grain you want , cut with a razor knife ,
mark the parts and cut ,then fit them and glue ,
2 by 2 and then sections together , re-saw .
you still have a pattern if a part gets blown !
 

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2,838 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

David, Awesome! You never cease to amaze me with your talents. Hope you will show us some pics when it's fully restored. Thanks.
 

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Banned
Joined
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2,418 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Beautiful work David !!
 

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Registered
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17,103 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Amazing door David! I love arty doors and that sure is one. I don't know how you will make a table out of it, but I'm sure it will be a nice one. Hope you show it when finished.
 

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In Loving Memory
Joined
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182 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Great piece of art David, you are the master!
 

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Registered
Joined
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3,606 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

David that is fantastic craftsmanship. Beautiful work indeed.

I cant wait to see the next step for it.
 

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Registered
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2,781 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Wow! That is some door! I have always loved hand-made front doors. I designed mine and had it built in CA… you can imagine the shipping on that one!
David, you are an incredible craftsman. You design, create and, most importantly, share willingly.
Ellen
 

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Registered
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2,727 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Great work- your work always is! Keep it up
 

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Registered
Joined
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3,191 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Phantasmic, David! Your work is always so inspired and inspiring!
Can't hardly wait to see what comes next…
 

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Registered
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7,426 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

And I will add my two WOW's
 

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Registered
Joined
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887 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

david, that is a very comforting post. if you could do things like this 20 years ago, maybe i can do the things you do now in 25 years from now! (that is, if arthritis will not get me first)
 

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10,908 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

Great job David. I love that design work you did. Some great talents you have.
 

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Registered
Joined
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96 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

You are amazing.
 

·
Registered
Joined
·
118,619 Posts
eagle inlayed door re-use

this is a door i made 20 years ago , for my then new home .
i worked in a production cab. shop at the time ,
and built it after work in that shop ,
every morning one of the owner's would say ,
" that's a nice door , but get it out of here ,
we need the room " . not really true , as it was stashed away in a corner of the shop .
so i was under pressure to finish it !
it is 3' 6" x 6' 8" x 1 3/4" ( 42" x 80" x 1 3/4" ) exterior entry door .
the frame is pine morticed and tenon with a 3/4" ply insert ,
and the inlay was done in 5/4" redwood and pine ,
then re-sawed inlaid in door and glued to both sides .
notice the eagle looking in different directions .
it was exposed to the weather ( rain , snow , and very hot new mexico sun ,
for 5 years , before we could build a porch and roof over it ,
thereby protecting it somewhat . after an amicable divorce ,
my ex wife started renting the house , and the ensuing renters
somehow proceeded to slowly destroy the front door .
10 years of this abuse , with me fixing it as i could ,
finally led to a new door and casing , that we (ex wife and i ) ,
made and installed . so i got this back , it's pretty beat up , and the inlay is gapping somewhat .
i plan on patching it up and filling the gaps with epoxy , and after another sanding ,
sealing it in epoxy and making a stand for it that i can have the door rest in ,
and turn it over once a year to reveal both sides to the sun ,
it will make a great table for my 20' x 50' deck !
watch for future progress !
thanks .

The coolest of doors David great work once again.
 
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