I've been adding the details as I have had time here and there after work.
I finally got my router plate (Incra Magni-lock) which I had to special order through Woodcraft because as far as I could tell nobody carries it. Woodcraft had to order it from Incra and have it shipped to them before shipping it to me. This is what I got:
I liked the actual Incra router plate better than the woodpecker brand version. And after it finally arrived in the mail I was pretty glad I had chosen it. That magni-lock system is pretty nice. I also ordered the extra ring set. Eleven different sizes in all.
Here are the cabinet doors in place: (I got anxious and installed them before I even sanded them. So I might have to remove the doors to do some sanding later)
Now for the drawers… I got the pieces cut to size (more birch plywood):
Then I started setting up to biscuit-joint the drawers together but it started turning into a nightmare of aligning, labeling, marking, cutting, etc., for each part of each drawer. I love the biscuit jointer. But this time it seemed to be taking more time than saving it.
So I came up with an idea: Cut the biscuit slots all in one pass with the dado blade on the table saw. This way I wouldn't have to worry about marking each biscuit position. I had never heard of anyone doing this before. Have you tried it or heard of anybody doing this? I gave it a test run:
It seemed to work just fine. The single dado blade was the same width as the biscuit cutter. And with the way I set up the fence in relationship to the dado blade I was able to do the edges and faces with the same set up:
The continuous biscuit slot worked beautifully and saved a ton of time. I was able to just tap the biscuits in wherever I wanted and didn't need to do any marking first.
Here is a finished drawer without the drawer front. I made the drawer fronts already but I have to install the drawers in the slides first so I know how to align the fronts. You can also see the first (top) drawer which has already been installed in the cabinet:
I wouldn't recommend this method for fine cabinetry but it sure is practical for something like this.
It will be nice to have the drawers in place. As you can see in one of the above pictures I installed the Incra positioner and fence. I guess I forgot to take pictures that day. The next thing I need to do is work on making a precise template to rout out the resess for the router plate.
Oh, I also forgot to show you pictures of the hardwood edge-band I put around the formika/particle board table top (Sorry). It is 1/2" thick and I screwed and glued it to the edges with epoxy and then plugged the screw holes. That is the first time I have ever used my plug cutter! That is a slick little drill bit. I will take some more pix of some of these details next time I am in the shop.
One thing you might want to do is laminate the top. I have laminated MDF as the top and it surely helps a lot (pieces slide much better). Might be too late though.