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My *********************************** table extension! I needed some support while drilling some recesses for screws on the toy box sides (18×30) so I came up with this idea…and it worked great!New Drill Press Table
For several years, I have had a small bench top drill press. I made a table for it out of 3/4 inch plywood. It worked OK, but just wasn't as good as could have been. When I upgraded to my current drill press, I transplanted the table and sold the other press to a friend.
Since I am building a rolling stand for the drill press, I decided to upgrade the table also. I chose the plan from Shop Notes Issue #94.
Features of this table include the following:
- large work surface (15×28 inches)
- two "T" tracks used to attach a fence and/or clamps, hold downs and/or jigs. The track is the Rockler universal style which accepts 1/4 and 5/16 inch flange bolts.
- four slots cut through the table which allow the use of common bar clamps.
- custom dust collection box.
- fence with "T" track which is useful to set up stops for repeat drilling operations. (future project coming soon)
- custom inserts - I still have to make them for drilling or when the the drill press is used for sanding operations. Inserts can be easily replaced.
So, here it is.
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All sorts of clamps and hold downs can be used with this table. In this picture, I have a Kreg Klamp in one track and a Rockler hold down in the other. Two quick release bar clamps hold down the front of the sample piece of 3/4 plywood.
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In this picture, I have a custom piece made to connect my Shop Vac to the dust collection box. I got a good fit by slicing the pvc and then reshaping it it with a heat gun.
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Note: The plan called for a small drawer in the box under the table, but I decided to skip it. I blocked off part of the interior just ahead of the insert opening. I might cut an opening later but I doubt it.
As a bonus, the added height of the dust collection provided just enough room for the crank handle to clear without having to cut part of the table away.
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And here is how I did it!
The plan calls for laminating two pieces of 3/4 inch Baltic Birch but I can only buy it in full sheets…and that is expensive. I suppose I could have used regular plywood, but I recently bought a 5×5 piece of 1/2 inch BB, so I made my table out of two pieces of the 1/2 inch glued together.
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Lots of clamps and some drywall screws.
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To make the slots, I drilled holes on each end of the slot with a 1 1/4 inch forstner bit.
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Then I cut out the waste with a jig saw and I used my router jig to route the area between the holes. They are kinda smooth but not perfect.
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I made a pattern for the filler pieces, then cut out four identical pieces.
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I installed "T" nuts and bolted the bottom of the DC box to the drill press metal table.
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Per plan, I made filler pieces to fill in the area under the metal table so it will be easier to clamp to.
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Dust Collection fitting test fit.
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Final dry fit of all pieces.
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Preparing to cut the opening for the insert.
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