I'm thinking of a way to make radial triangular cuts…
ok, mount a round piece of plywood inside a u-shaped
cradle so it can turn from the middle. Your router will
have a square base installed and run in a rabbet on each
top end of the "U". Make a second round piece and cut
notches into the edge you can use to index a moving
stop mounted to the bottom of the cradle. Screw the
template to the part that turns. Tape your workpiece
to the notched template. Screw stops to the top of
the cradle to limit the router travel. The set your
stop in the first notch, plunge and cut. Turn to the
next notch and repeat. This will get a lot of the
material out and the "spoke" lines will be pretty straight.
It also avoids a fragile template with a lot of cutouts.
ok, mount a round piece of plywood inside a u-shaped
cradle so it can turn from the middle. Your router will
have a square base installed and run in a rabbet on each
top end of the "U". Make a second round piece and cut
notches into the edge you can use to index a moving
stop mounted to the bottom of the cradle. Screw the
template to the part that turns. Tape your workpiece
to the notched template. Screw stops to the top of
the cradle to limit the router travel. The set your
stop in the first notch, plunge and cut. Turn to the
next notch and repeat. This will get a lot of the
material out and the "spoke" lines will be pretty straight.
It also avoids a fragile template with a lot of cutouts.