LumberJocks Woodworking Forum banner

Adventures in Lutherie

34210 Views 47 Replies 14 Participants Last post by  Dave10
Dulcimer Nut and Bridge Replacement

Over the summer my wife came home after visiting a former colleague and brought in an oldish mountain dulcimer. It had hung on the wall at her friend's house and she was wondering if it could be made to play. I'm no expert, but I took a good look at it. It looked to be a genuine mountain dulcimer, not a mere decoration. A label inside says Geoffrey R. Johnson, NOVEMBER 1989. A Google search on that yielded nothing useful.

The Nut was broken and the floating bridge was missing, but I figured that given time and research I could likely repair the instrument.

Wood Textile Orange Flooring Comfort


I removed the old nut and used its remains to reproduce it in a piece of walnut wood I saved for just such a purpose. I sanded the piece to shape and marked where the string slots will go. Then I glued it on, using Titebond's liquid hide glue. (N.B. The Elmer's white glue was not used for this repair. It was simply on the table in shot.)

Wood Hardwood Wood stain Art Flooring


Information about floating dulcimer bridges is scarce out there, so I created a prism shaped piece to serve and put small notches where the strings will ride. It's fortunate that there are two marks on the fretboard where the floating bridge should go.

After the glue on the nut dries, I'll string it up and between my musician wife and I we'll set the strings in the nut to the proper height and make sure the thing really works.

I have a book coming in from our library about making dulcimers. I'm hoping that will fill in some blanks for me. I'm wondering what I could use to clean the piece up a bit before we give it back. If it ends up being a good book, I'll probably buy a copy somewhere.

Attachments

See less See more
4
1 - 20 of 48 Posts
Dulcimer Nut and Bridge Replacement

Over the summer my wife came home after visiting a former colleague and brought in an oldish mountain dulcimer. It had hung on the wall at her friend's house and she was wondering if it could be made to play. I'm no expert, but I took a good look at it. It looked to be a genuine mountain dulcimer, not a mere decoration. A label inside says Geoffrey R. Johnson, NOVEMBER 1989. A Google search on that yielded nothing useful.

The Nut was broken and the floating bridge was missing, but I figured that given time and research I could likely repair the instrument.

Wood Textile Orange Flooring Comfort


I removed the old nut and used its remains to reproduce it in a piece of walnut wood I saved for just such a purpose. I sanded the piece to shape and marked where the string slots will go. Then I glued it on, using Titebond's liquid hide glue. (N.B. The Elmer's white glue was not used for this repair. It was simply on the table in shot.)

Wood Hardwood Wood stain Art Flooring


Information about floating dulcimer bridges is scarce out there, so I created a prism shaped piece to serve and put small notches where the strings will ride. It's fortunate that there are two marks on the fretboard where the floating bridge should go.

After the glue on the nut dries, I'll string it up and between my musician wife and I we'll set the strings in the nut to the proper height and make sure the thing really works.

I have a book coming in from our library about making dulcimers. I'm hoping that will fill in some blanks for me. I'm wondering what I could use to clean the piece up a bit before we give it back. If it ends up being a good book, I'll probably buy a copy somewhere.
"a piece of walnut wood I saved for just such a purpose."
No such thing as scrap! Good save, Dave.

Attachments

See less See more
4
Dulcimer Nut and Bridge Replacement

Over the summer my wife came home after visiting a former colleague and brought in an oldish mountain dulcimer. It had hung on the wall at her friend's house and she was wondering if it could be made to play. I'm no expert, but I took a good look at it. It looked to be a genuine mountain dulcimer, not a mere decoration. A label inside says Geoffrey R. Johnson, NOVEMBER 1989. A Google search on that yielded nothing useful.

The Nut was broken and the floating bridge was missing, but I figured that given time and research I could likely repair the instrument.

Wood Textile Orange Flooring Comfort


I removed the old nut and used its remains to reproduce it in a piece of walnut wood I saved for just such a purpose. I sanded the piece to shape and marked where the string slots will go. Then I glued it on, using Titebond's liquid hide glue. (N.B. The Elmer's white glue was not used for this repair. It was simply on the table in shot.)

Wood Hardwood Wood stain Art Flooring


Information about floating dulcimer bridges is scarce out there, so I created a prism shaped piece to serve and put small notches where the strings will ride. It's fortunate that there are two marks on the fretboard where the floating bridge should go.

After the glue on the nut dries, I'll string it up and between my musician wife and I we'll set the strings in the nut to the proper height and make sure the thing really works.

I have a book coming in from our library about making dulcimers. I'm hoping that will fill in some blanks for me. I'm wondering what I could use to clean the piece up a bit before we give it back. If it ends up being a good book, I'll probably buy a copy somewhere.
I have so little real hardwood and I have in mind to build a cigar box guitar, fiddle, and a few more dulcimers. I just hold onto stuff like that. Painted pine and warped plywood is about all I'll willingly throw out.

Attachments

See less See more
4
Dulcimer Nut and Bridge Replacement

Over the summer my wife came home after visiting a former colleague and brought in an oldish mountain dulcimer. It had hung on the wall at her friend's house and she was wondering if it could be made to play. I'm no expert, but I took a good look at it. It looked to be a genuine mountain dulcimer, not a mere decoration. A label inside says Geoffrey R. Johnson, NOVEMBER 1989. A Google search on that yielded nothing useful.

The Nut was broken and the floating bridge was missing, but I figured that given time and research I could likely repair the instrument.

Wood Textile Orange Flooring Comfort


I removed the old nut and used its remains to reproduce it in a piece of walnut wood I saved for just such a purpose. I sanded the piece to shape and marked where the string slots will go. Then I glued it on, using Titebond's liquid hide glue. (N.B. The Elmer's white glue was not used for this repair. It was simply on the table in shot.)

Wood Hardwood Wood stain Art Flooring


Information about floating dulcimer bridges is scarce out there, so I created a prism shaped piece to serve and put small notches where the strings will ride. It's fortunate that there are two marks on the fretboard where the floating bridge should go.

After the glue on the nut dries, I'll string it up and between my musician wife and I we'll set the strings in the nut to the proper height and make sure the thing really works.

I have a book coming in from our library about making dulcimers. I'm hoping that will fill in some blanks for me. I'm wondering what I could use to clean the piece up a bit before we give it back. If it ends up being a good book, I'll probably buy a copy somewhere.
I feel like Hap Shaughnessy on The Red Green Show, but the "willingly throw out" part of your report reminds me of a story. A true story, believe me. I know, I know, there I go again, but maybe you'll like it and find it somehow connected to our woodworking lives.

When I was a student teacher, the lead teacher came in one day sputtering about how ungrateful one of her neighbors was. She was sure it was going to be a deal breaker as far as neighborhood friendships were concerned. It was going to be the finish to what had been a lovely little tradition that everyone looked forward to at the end of a work day.

During the part of the day, when no one notices the sun is starting its decline and before most of the work-a-day people return to the neighborhood, some of the people that were available took advantage of that small window and got together, put up some lawn chairs, and had that first glass of wine.

They were composed mostly of stay at home wives, people that got out of work earlier in the day, and retired people. As far as gender goes, the group was made up of all women except the rather handsome divorced retiree who's driveway and garage opening they used for their outdoor/slightly indoor restaurant/bar.

Ohhh the giggles and stories. Such fun. Everyone looked forward to that happy hour time with good drink and good friends. Real life was waiting for them after happy hour. Maybe each one of them could take turns making some kind of appetizer to pass for the following day? Good thoughts to hang onto as they finished off a bottle while doing chores at home.

"But, all good things come to an end." she mumbled through clenched teeth. The "girls" decided to do something nice to show their appreciation for the man that hosted mini-party after mini-party in his drive. When the light rain threatened, it made them inch into the garage opening. That put a little dampness on the party.

What better way to thank him than to go over some day when he had to be away, sneak into his garage, and clean up all those tools and pieces of wood and trashy kind of things and make the garage into a lovely place to work and play?

They cleaned and organized him. It was perfect, so my lead teacher explained to me.

"And you know what happened?" she said.

I feigned ignorance, due to my very subordinate position. "No, what?" I questioned.

"We arrived as usual for our afternoon gathering. When he opened the garage, he started huffing and actually acted angry! No thank yous. No appreciation. Not even a smile from that man. He was very quiet and actually was kind of snippy. No wonder he's divorced! We're done with that man."

I slumped my shoulders, shook my head, and quietly said, "The very idea …!"

She wasn't herself for several days. Maybe no one learned anything from that series of events, but maybe … me.

Attachments

See less See more
4
Dulcimer Nut and Bridge Replacement

Over the summer my wife came home after visiting a former colleague and brought in an oldish mountain dulcimer. It had hung on the wall at her friend's house and she was wondering if it could be made to play. I'm no expert, but I took a good look at it. It looked to be a genuine mountain dulcimer, not a mere decoration. A label inside says Geoffrey R. Johnson, NOVEMBER 1989. A Google search on that yielded nothing useful.

The Nut was broken and the floating bridge was missing, but I figured that given time and research I could likely repair the instrument.

Wood Textile Orange Flooring Comfort


I removed the old nut and used its remains to reproduce it in a piece of walnut wood I saved for just such a purpose. I sanded the piece to shape and marked where the string slots will go. Then I glued it on, using Titebond's liquid hide glue. (N.B. The Elmer's white glue was not used for this repair. It was simply on the table in shot.)

Wood Hardwood Wood stain Art Flooring


Information about floating dulcimer bridges is scarce out there, so I created a prism shaped piece to serve and put small notches where the strings will ride. It's fortunate that there are two marks on the fretboard where the floating bridge should go.

After the glue on the nut dries, I'll string it up and between my musician wife and I we'll set the strings in the nut to the proper height and make sure the thing really works.

I have a book coming in from our library about making dulcimers. I'm hoping that will fill in some blanks for me. I'm wondering what I could use to clean the piece up a bit before we give it back. If it ends up being a good book, I'll probably buy a copy somewhere.
I'd like to know more and follow your dulcimer adventure. Can't wait.

Attachments

See less See more
4
Dulcimer Nut and Bridge Replacement

Over the summer my wife came home after visiting a former colleague and brought in an oldish mountain dulcimer. It had hung on the wall at her friend's house and she was wondering if it could be made to play. I'm no expert, but I took a good look at it. It looked to be a genuine mountain dulcimer, not a mere decoration. A label inside says Geoffrey R. Johnson, NOVEMBER 1989. A Google search on that yielded nothing useful.

The Nut was broken and the floating bridge was missing, but I figured that given time and research I could likely repair the instrument.

Wood Textile Orange Flooring Comfort


I removed the old nut and used its remains to reproduce it in a piece of walnut wood I saved for just such a purpose. I sanded the piece to shape and marked where the string slots will go. Then I glued it on, using Titebond's liquid hide glue. (N.B. The Elmer's white glue was not used for this repair. It was simply on the table in shot.)

Wood Hardwood Wood stain Art Flooring


Information about floating dulcimer bridges is scarce out there, so I created a prism shaped piece to serve and put small notches where the strings will ride. It's fortunate that there are two marks on the fretboard where the floating bridge should go.

After the glue on the nut dries, I'll string it up and between my musician wife and I we'll set the strings in the nut to the proper height and make sure the thing really works.

I have a book coming in from our library about making dulcimers. I'm hoping that will fill in some blanks for me. I'm wondering what I could use to clean the piece up a bit before we give it back. If it ends up being a good book, I'll probably buy a copy somewhere.
nomercadies, Sometime in the foreseeable future I will be building another dulcimer. When I do that I'll definitely post many updates here AND I'll make a multi part video of it. YouTube seems to have zero tutorials on making a dulcimer, so I'll be the first.

Your tale reminds me of when I was a printer. I worked in a mom & pop shop and I was in charge of the old pressroom with the metal type and old antique presses. When doing that sort of printing, a craft really, you collect all kinds of its and pieces of wood spacers, index card slices and other seemingly useless bits of stuff. I went on vacation for a week. When I returned, I discovered that someone had 'cleaned up' all my bits and pieces, so I had to start afresh collecting all my little helpers that would speed my work along.

So far no one has done anything like that in my workshop, but usually a month after I throw something out that wasn't actually falling apart, I find a use for it-after it's gone.

Attachments

See less See more
4
Dulcimer Nut and Bridge Replacement

Over the summer my wife came home after visiting a former colleague and brought in an oldish mountain dulcimer. It had hung on the wall at her friend's house and she was wondering if it could be made to play. I'm no expert, but I took a good look at it. It looked to be a genuine mountain dulcimer, not a mere decoration. A label inside says Geoffrey R. Johnson, NOVEMBER 1989. A Google search on that yielded nothing useful.

The Nut was broken and the floating bridge was missing, but I figured that given time and research I could likely repair the instrument.

Wood Textile Orange Flooring Comfort


I removed the old nut and used its remains to reproduce it in a piece of walnut wood I saved for just such a purpose. I sanded the piece to shape and marked where the string slots will go. Then I glued it on, using Titebond's liquid hide glue. (N.B. The Elmer's white glue was not used for this repair. It was simply on the table in shot.)

Wood Hardwood Wood stain Art Flooring


Information about floating dulcimer bridges is scarce out there, so I created a prism shaped piece to serve and put small notches where the strings will ride. It's fortunate that there are two marks on the fretboard where the floating bridge should go.

After the glue on the nut dries, I'll string it up and between my musician wife and I we'll set the strings in the nut to the proper height and make sure the thing really works.

I have a book coming in from our library about making dulcimers. I'm hoping that will fill in some blanks for me. I'm wondering what I could use to clean the piece up a bit before we give it back. If it ends up being a good book, I'll probably buy a copy somewhere.
There is a thin line between a hoarder and a person that actually needs the things others believe to be trash. I am old and still haven't decided where the dividing line is.

Attachments

See less See more
4
Diving in Again: Mountain Dulcimer

Heads up!

It's been a while since I built my wife's 3 string mountain dulcimer. I've been promising to make a 4-string for several years. As I write this, I've already started cutting wood. I hope to have it done for Christmas. I'll be posting a build series as well, chiefly because I want to translate it into Esperanto. I'll have to make a hard case for it as well. ;-)
Diving in Again: Mountain Dulcimer

Heads up!

It's been a while since I built my wife's 3 string mountain dulcimer. I've been promising to make a 4-string for several years. As I write this, I've already started cutting wood. I hope to have it done for Christmas. I'll be posting a build series as well, chiefly because I want to translate it into Esperanto. I'll have to make a hard case for it as well. ;-)
Following along, Dave.
Diving in Again: Mountain Dulcimer

Heads up!

It's been a while since I built my wife's 3 string mountain dulcimer. I've been promising to make a 4-string for several years. As I write this, I've already started cutting wood. I hope to have it done for Christmas. I'll be posting a build series as well, chiefly because I want to translate it into Esperanto. I'll have to make a hard case for it as well. ;-)
Sounds like you have done some nice work there Dave, but I cannot see the pictures?
Oops! I'll use it somewhere

While working on the dulcimer for my wife, I cut the fingerboard too short. It's okay, I have plenty of wood and it was still just a stick with no real crafting invested in it.

But figured I'd put it to good use. I cut the peg head into one end as 'practice' for the real thing. So now I have this fingerboard with a peg head cut into it. It's too narrow for a cigar box guitar. Looking around the internet, I think I can use it to make a 4 string 'tenor' banjo. That should be fun too, but it won't get done until after Christmas for sure. I have an old cookie tin I've been saving for just such a project.
Oops! I'll use it somewhere

While working on the dulcimer for my wife, I cut the fingerboard too short. It's okay, I have plenty of wood and it was still just a stick with no real crafting invested in it.

But figured I'd put it to good use. I cut the peg head into one end as 'practice' for the real thing. So now I have this fingerboard with a peg head cut into it. It's too narrow for a cigar box guitar. Looking around the internet, I think I can use it to make a 4 string 'tenor' banjo. That should be fun too, but it won't get done until after Christmas for sure. I have an old cookie tin I've been saving for just such a project.
It's fun when you can take a-- and turn it into a +++ and have fun doing it.
Miter box for fretting

Musical instrument Musical keyboard Wood Piano Keyboard


[Above] Recently I had to cut fret slots on a fingerboard for a mountain dulcimer. I decided to build a miter box specifically for this. A standard miter box is too wide for this and the slot is a bit sloppy for my dovetail saw. I grabbed some scrap plywood which happened to have a decorative edge on it and screwed the two sides onto a bottom piece. This assembly was then screwed onto a wider base piece to allow me to clamp it in place. The whole thing has some weight to it as well, so even without clamping (still recommended) it won't move quite as much as otherwise. I created the slot using my dovetail saw and a speed square and sawed down to just below the height of the finger board in question.

Wood Flooring Floor Hardwood Plank


Wood Wood stain Flooring Hardwood Art


[Above] This is how it is used. Now I just need to find a place to keep it until next time.

Attachments

See less See more
6
Peg reamer and peg shaver

Brown Wood Amber Wood stain Material property


[Above] Always trying to do things on the cheap, made a peg hole reamer using a rat tail file. I broke most of the tang off and inserted it into a hole drilled in a piece of flat steel. I glued it together using JB Weld and it's held up so far with no problems. To use it I drill a pilot hole at 3/16 inch and ream it out to the largest diameter on the tapered file which 1/4 inch. You have to twist the reamer in the direction that will try to force it out of the hole, otherwise it tries to draw itself in and that would just split the peg hole open.

Wood Rectangle Wood stain Flooring Plank


Brown Wood Rectangle Flooring Wood stain


[Above] A fellow Lumber Jock led me to a video showing how to make a DIY peg shaver. It works great and will make my life easier the next time I make tuning pegs. Here's the video [link].

Attachments

See less See more
6
Peg reamer and peg shaver

Brown Wood Amber Wood stain Material property


[Above] Always trying to do things on the cheap, made a peg hole reamer using a rat tail file. I broke most of the tang off and inserted it into a hole drilled in a piece of flat steel. I glued it together using JB Weld and it's held up so far with no problems. To use it I drill a pilot hole at 3/16 inch and ream it out to the largest diameter on the tapered file which 1/4 inch. You have to twist the reamer in the direction that will try to force it out of the hole, otherwise it tries to draw itself in and that would just split the peg hole open.

Wood Rectangle Wood stain Flooring Plank


Brown Wood Rectangle Flooring Wood stain


[Above] A fellow Lumber Jock led me to a video showing how to make a DIY peg shaver. It works great and will make my life easier the next time I make tuning pegs. Here's the video [link].
Double Thumbs Up!!

Attachments

See less See more
6
Peg reamer and peg shaver

Brown Wood Amber Wood stain Material property


[Above] Always trying to do things on the cheap, made a peg hole reamer using a rat tail file. I broke most of the tang off and inserted it into a hole drilled in a piece of flat steel. I glued it together using JB Weld and it's held up so far with no problems. To use it I drill a pilot hole at 3/16 inch and ream it out to the largest diameter on the tapered file which 1/4 inch. You have to twist the reamer in the direction that will try to force it out of the hole, otherwise it tries to draw itself in and that would just split the peg hole open.

Wood Rectangle Wood stain Flooring Plank


Brown Wood Rectangle Flooring Wood stain


[Above] A fellow Lumber Jock led me to a video showing how to make a DIY peg shaver. It works great and will make my life easier the next time I make tuning pegs. Here's the video [link].
Nice!

Attachments

See less See more
6
Peg reamer and peg shaver

Brown Wood Amber Wood stain Material property


[Above] Always trying to do things on the cheap, made a peg hole reamer using a rat tail file. I broke most of the tang off and inserted it into a hole drilled in a piece of flat steel. I glued it together using JB Weld and it's held up so far with no problems. To use it I drill a pilot hole at 3/16 inch and ream it out to the largest diameter on the tapered file which 1/4 inch. You have to twist the reamer in the direction that will try to force it out of the hole, otherwise it tries to draw itself in and that would just split the peg hole open.

Wood Rectangle Wood stain Flooring Plank


Brown Wood Rectangle Flooring Wood stain


[Above] A fellow Lumber Jock led me to a video showing how to make a DIY peg shaver. It works great and will make my life easier the next time I make tuning pegs. Here's the video [link].
When I go to make pegs for the banjo (future project) this will be VERY nice!

Attachments

See less See more
6
And then some!

There's a good chance that I'll be doing a lot more lutherie in the future. Through a connection my wife has as a music teacher, I'll be apprenticed to a music store as a repairer of wooden instruments. I wouldn't call this an absolutely done deal, but very likely at the least. I love the idea of having a unique job and this one could be fun as well. I gotta start binge watching all the guitar repair videos on Youtube.

I haven't met the owner yet, but he's already excited to have a woodworker on board.
And then some!

There's a good chance that I'll be doing a lot more lutherie in the future. Through a connection my wife has as a music teacher, I'll be apprenticed to a music store as a repairer of wooden instruments. I wouldn't call this an absolutely done deal, but very likely at the least. I love the idea of having a unique job and this one could be fun as well. I gotta start binge watching all the guitar repair videos on Youtube.

I haven't met the owner yet, but he's already excited to have a woodworker on board.
Good on ya Dave! What a great way to expand your learning!
And then some!

There's a good chance that I'll be doing a lot more lutherie in the future. Through a connection my wife has as a music teacher, I'll be apprenticed to a music store as a repairer of wooden instruments. I wouldn't call this an absolutely done deal, but very likely at the least. I love the idea of having a unique job and this one could be fun as well. I gotta start binge watching all the guitar repair videos on Youtube.

I haven't met the owner yet, but he's already excited to have a woodworker on board.
I do have a bit of a learning curve to get over. Fine finishes are a weak spot for me. Same with repairing them. Luckily, the Obrien guitar channel on YouTube has lots of tips on finishes.
1 - 20 of 48 Posts
This is an older thread, you may not receive a response, and could be reviving an old thread. Please consider creating a new thread.
Top