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With some newly rediscovered QSWO and walnut during my wood storage revamp. I decided I wanted to test some finishes on fumed wood.

Tissue boxes were the answer, limited amount of wood required, quick to build, and everyone says they look better that the plain cardboard box normally on display 8^)

The experiment kinda failed.

My test was going to be three levels of fuming on quarter sawn white oak, followed by three different colors of "toner". My test wood was rather light colored so it had minimal tannins to react to the fuming. Using Ace hardware brand ammonia (10%), I planned on 4h, 8h, and over night exposure levels.
The first 4 hours looked good, the 8 hour version looked the same, and the overnight looked ever so slightly darker.

So much for plans! The fuming was fully saturated after the first four hours, should have done 1h, 2h, 4h instead.

My second test was to seal the pieces with a wash of amber shellac, followed by some gel stain to highlight the pore texture and maybe better expose the flecking.

All I could find was some "Jet Mahogany" Bartley's and Cherry Minwhacks. not much of a selection. The third treatment was no toning, just the shellac.

So, basically all the units look the same 8^)

8 hour fuming, Jet mahogany toner


Overnight fuming, cherry toner


4 hour fuming, no toner (just amber shellac sealer)


The stain did highlight the pores, but that's about it!

Experiment over, so I'll turn this into a LJ project to save face 8^)

To the tissue box!

Quarter sawn white oak, walnut top/bottom (lots of sap wood).

The oak was 5/4 stock so I re sawed this into three lengths for three boxes (about 5/16" thick)
The sides were cut with 3/8" finger joints, left slightly proud of the surface with beveled edges.


Tops are 5/8" walnut from pieces I had with mostly sap wood (amber shellac). I used my oval template to create the hole. The majority of the hole was cleared out with a BP bit, template DS taped to the top, then a top/bottom bearing bit was used to create the hole.





The T/B bearing pattern bit (above) made it easy to have all cuts with the grain going "downhill". This results in zero tearout/chipping to deal with.



Cut the downhill portions, flip the workpiece so the template is on top, lower the bit so the top bearing rides the template, finish the cut.

A roundover bit eases the hole edges.


Another few passes with a straight bit and the fence set provides a rabbet to lock in with the box.

A second template with the exact same outer dimensions was made with 12mm BB plywood. This provides a guide for the fingernail bit. This is required because without it, the piece can't ride along the fence while doing a full profile cut.



I also eased the otherwise sharp corner slightly.

The base is a simple mitered frame with recesses cut for the picture frame turn buttons to secure the tissue box insert.


If I had made the sides about 1/4" shorter, The recess for the turn buttons could have been much shallower (and better!)

If it is going to sit on a surface that should not be scratched, some felt pads are a welcome addition. I use the self-stick pads that are about 1/8" thick. Tired of seeing these fall off, I recess them into a shallow hole so only a small amount is exposed. Doing this keeps them in place forever and makes the box sit flushed to the table top.

For 12 holes in the corners, setting up a simple DP jig saves time in marking and drilling.


I still apply a dab of epoxy to make sure these buggers don't fall out.


There they be!


Thanks for following along 8^)

Gallery

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look great splint
 

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Those are beautiful!

Well thought out design, well done! Love the beveled finger joints, excellent idea…

Nice pieces for any house…
 

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Initially, I was going to offer to take your "failed" experiment off your hands, but it looks like things turned out rather well. Those are some fine looking kleenex boxes.

I had a "huh" moment with the guide board on top of the top to get the fingernail profile. Can't tell you how many times I shied away from making a similar profile because I couldn't think of a way to accommodate the full profile cut. Now that I see what you did, I wonder why I couldn't figure it out. At any rate, I learned something useful, now I just have to remember it.
 

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Real attractive boxes!!

Jim
 

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Sorry the toning experiment didn't work out as planned, but you still got a few nice tissue boxes out of the deal.

I've tried pore-filling white oak, but not fuming. It seems to work pretty well with black pore filler (I used Rockler Wunderfill - my next attempt might be some walnut dust mixed with some binder - maybe glue, maybe shellac), but I'm too impatient for that sort of fiddling with finishes most days.
 

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Thank you Guys!

Earl
That was my problem, if you didn't leave a small flat, the board would taper as it contacted the outfeed fence.
I first started doing this on lock-miter cuts since the same problem can happen with the knife edge against the fence.

Dave
Living on the edge means you fall off every now and then 8^)

This was a "tip" I saw on the Wood Whisper's site. Next time I'll try the usual dyes and sanding like others use.
Do you have any walnut dust to even try as a filler 8^)
 

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I thought Bob showed us all how to do authentic Stickley finish with todays materials.

Splint, you be a caveman… :)

Great boxes, kinda failed experiment I guess, but they still look good. Though I think the no toner shows the proudest ray fleck, so for me it's the bestest. Can't imagine anyone saying, ohh no thanks, it isn't authentic enough for me, so some happy peeps will be smiling. FWIW if I build a tissue box, I'll be using that step by step you did on the openings, looks great.
 

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I have the "mono brow" so you are probably correct George 8^)

Agreed on the no-toner comment. I've used Bob Lang's method in the past and it is certainly my go-to for a simple finish. The thing I wanted to avoid here was any oil on the finger glue surfaces in case I wanted to pre-finish before assembly (which I didn't do here) Masking off these would be next to impossible without some sacrificial finger boards to jam in and cover the joints. Oil would just seep on in anyway.

I'll just tell people it is "antiqued" People will buy anything "antiqued" or limited to one per customer 8^)
 

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Beautiful work and plenty of subtle details.
Experimentation is fun and you've managed a beautiful recovery (and learned some things along the way).
Great Tissue Boxes!!!
 

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Very nice failure!
 

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Those look really nice. Great job.
 

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Do you have any walnut dust to even try as a filler 8^)
Not sure, but I have an idea where I might be able to find some. If nothing else, I've got a fairly fresh 60 grit belt on the belt sander, and a couple chunks of walnut that need the corners knocked off before I turn them…
 

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Trying new things is an accomplishment in itself. Tissue boxes look great and we still learned something.
 

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A nice idea to hold the tissues. I will need to try that. :)
 

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Bonus is they are heavy enough to not go flying when someone quickly pulls a tissue to contain a sneeze 8^)

Thanks fellows!
 

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I never thought QSWO could look so nice on a tissue box. The over sized finger joints darker ends contrast so nice with the lighter sides of the oak and the sap wood walnut blinds perfectly with the oak.

The photography is the icing on the tissue box. It's one of you many talents.

I'm not sure I understand how you made the oval in the top.

Did you hog it out on a drill press before using the template on the router table?

I'm making tp holders and your making tissue holders. I'm sensing a pattern here. ;-)
 

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Hey James, the picture below the box joint closeup shows the router template I use. I drew an ellipse with a CAD program and spray-glued the print out onto some 1/4" masonite. Drilling, jig saw, and rasps/sanding refined the shape.

Large hole saws work well too, but I figure that since the tissue box has an oval opening I don't want to ruin all the product engineering that went into its design 8^)

The initial hole in the top is made with a bazillion Forstner bit holes around the perimeter. You can still see them in the photo below the router bit closeup.

Yeah, I think we are both deep into the tissue fetish. Fortunately the nose stuff automatically pops up the next piece, no "pointing" required 8^)
 
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