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I built this classic style teardrop trailer on a 4×8 ft cargo trailer frame. I cut the sides each from a single sheet of plywood and finished them before I began any other assembly. I also cut the holes for the doors at this time.




The bottom was a thin sheet of plywood that I sprayed a rubber undercoat on before installation. There is a 1×1 frame on top of the subfloor. There is blue foam insulation in this gap and I ran the 12 volt wiring through here for all the signal lights to keep them protected. Make sure to use a solid piece of plywood for the floor so it won't sag while you sleep. I place the sides and a bulkhead in place to begin building out the rest of the camper.

This is a good time to put down some type of flooring before any dividing walls are put in place. I used linoleum so that it was light weight and would protect the wood from any spills. I built the cabinets next. There is a set of cabinets over the head of the bed and over the foot area. The cabinets over the foot are built on the same shelf.


I chose to run a 12 volt electrical system that runs all the lights, fan, and some power outlets inside and in the galley. I added a 110 volt shore power system for the nights at a campground. This just gave power to the outlets and recharged the battery for the 12 volt system. All the wiring ran through between the roof and ceiling.

I built storage for water, a two burner cook stove and storage for the propane cylinders. The rear door frame needed to be built while the wood was clamped to the side to get the curve right.


i got the aluminum sheet for the roof from an industrial metal supplier. The cut the large roof piece and the piece for the rear door for me. after finishing up the interior, I added the side doors cabinetry and made some segmented wheel wells just because. The battery that runs the 12 volt system and a cooler are mounted on a frame on the tongue. I used some old metal crutches to make some removable tables that attached to the sides. This allowed the tables to adjust for uneven ground.






I had always wanted to build one of these but after I moved and no longer needed this frame to haul, I found the perfect chance. It is a great road trip trailer because it was light and did not require any set up when I stopped to catch some sleep.

Gallery

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My old boss had a restored original. Yours is a dead ringer. Well done & done well! He had a no-drive shaft cut "farm jitney" Model T to pull it.
 

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Nice build. I like the repurposed crutch as a table leg. Clever.
 

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not everybody can attack a project like this and win but to have the imagination to use a crutch for an adjustable table leg pretty much lends to the talent and foresight of a driven individual
Great job !
 

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I love the metal crutches…what a great ideal. Also, the wooden fenders would be something I'd be worrying about on a wet trip, and leaving the trailer outside. What finish did you use on the fenders, or how do they get protected from the elements? Do you garage the trailer?
 

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That's very cool! I've been looking for a camper that will hold the whole family but it's looking like it might be a better idea to wait for the kids to all fly the next then I can build something small to the quality I require vs. buying some huge hunk-o-junk. The side table idea is brilliant, love it!
 

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Nice teardrop! I'm sure you will enjoy it for years.
 

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Very nice build. It sure beats putting up a tent every time you stop, especially if the weather it cold or wet.

You might consider adding a solar panel to keep the battery charged. I have one on my truck camper and they work great. About 100 watts size should do it.
 

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I used a spar urethane for the wheel wells and I only had the trailer for a couple of months and got offered way more than the money and time I had invested in it. I bought a 40 ft 5th wheel with the money I got from it. That is one way to flip a cheap trailer to get what you want.
 

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very cool tear drop,my neighbor has one.
 

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Very cool project. Great results.
 

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Tremendous build and finish. I love the whole idea of this. Happy camping!
 

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Nice job ! It's been on my list for a while . Maybe I missed it, but did you work off a set of plans ?
 

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I used the plans from a teardrop company called Big Woody.
https://bigwoodycampers.com/
I chose not to do the wooden doors and made a number of other changes to suit my needs. I sourced the doors, the hinge for the Galley, and other parts from a number of sites that sell parts for RVs. The galley lid hinge is probably the most important piece to get right because it is the most likely point of failure as far as leaks and water damage. The clips for the tables were specifically made for what I used them for. I did my best to make as may thing serve double duty as I could. The ceiling fan incorporated a light. The space between the cabinets over the foot area is just the right size for an ipad so I could lay there and watch a movie. two items that I added that were not in the pictures were curtains inside the door because the doors I used were tinted but did not provide complete privacy and I got two outdoor mats that rolled up and attached behind the wheel wells so I could step out of the trailer without needing to walk through the mud. If I do another one I will add a canopy that would attach to the side so I can step out and still be out of the weather. I do custom sewing and upholstery to so I was considering using a 10×10 canopy with 2 solid walls, 1 zippered entry wall and the last wall would fir directly to the side of the trailer.
 

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Thanks for the detailed response. It is a big help. I like the addition of the. A/C, mats, and canopy.
 

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That turned out great! I saw a homebuilt wooden teardrop here in town one day, the owner- builder pulled it across country.
 

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I have a set of plans that I got from Big Woody's probably about 10 years ago. I just never found the time to start the project. I still have the plans on my computer. I even purchased a new MIG welder and a new stick welder to build the chassis, they have come in handy over the years. I even found a source that sells plywood in sheets up to 5' x 10' not to far from me so I could make it a little bigger if I wanted. I also though about cedar stripping it and glassing it like a canoe. I have seen some done like that. With the prices and wait times of factory built models, I may now have to find the time. Nice job.
 

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Absolutely fantastic! Best of all, you know where everything is and you can easily repair it if anything goes wrong.
 
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