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This mallet is stabilized hard maple. I rough-turned the blank for the head, and stabilized it with Cactus Juice, then finish turned it.

The handle is also hard maple. The head is not glued to the handle … the handle is a 1" diameter shaft that goes all the way through the head and is held is place by the two stainless steel screws, making either the head or the handle replaceable. For a good grip, I wrapped the handle with hockey tape (per Rob Cosman).

The overall length is 9 inches. The head is 4" in length, 3" in diameter, tapering to 2-3/4". Total weight of the mallet is 16.25 ounces.

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Comments

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18,919 Posts
thats a beautiful mallet gerry,nice work.
 

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I'm liking this, great idea having both parts replaceable.
 

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328 Posts
beautiful mallet, great job.
 

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Beautiful mallet. Interesting tip on the hockey stick tape.
 

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198 Posts
Nice work!
I have all my stuff wrapped with hockey tape nowadays… lol
 

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Beautiful turned head
Very interesting mix with the metal screws and hockey tape

Can you explain "stabilized with cactus juice" please? Is that a step in turning?
 

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Looks to be a well built mallet and will fit your needs. Interested to know if you stabilized it to bring it to par or just to insure it's solid.
 

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Very nice.
 

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Beautiful wood and a good job making it. Excellent job!!! Mel
 

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Nice looking mallet. I have used the Rob Cosman's suggestion of stick tape before on clamp handles and a hammer handle and it works great. I am uncertain of how it helps on a carving mallet where there is little to no twisting force required. Are you noticing an improvement?
 

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My only (minor) complaint is that such a mallet is actually called a "maul". A true mallet has a more hammer like layout with flat ends to strike with.

Rather than your hockey tape (my fellow canucks here will shoot me for this), I'd rather use a leather wrap sewn at the seam with a saddler's stitch and sewn wet so it shrinks onto the handle. (Wanna guess whose other hobby is leathercraft?) (grin)

Paul
 

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Lovely mallet, elegant and look like a wonderful tool in use.
As Michael Jackson would have said: just beat it!
Best thoughts,
Mads
 

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Good job. I like how you took the extra step to stabilize it. Is that step similar torrefied wood? If somebody rubbed me with cactus juice and baked me I'd be torrefied too.

When I was 16, I worked at the Sequoyah silk mill in Scranton Pa. as a bobbin boy, for the summers. When I first looked at your mallet I though it was a bobbin with thread rapped around it. Thanks for the memories. :)
 

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Is that step similar torrefied wood?
The wood is not really torrefied, but there are some similarities in the process. With Cactus Juice, you dry the wood (I use a toaster oven) to bring the moisture content down to as close to zero % as possible, then cool the wood before placing it a bath of resin under vacuum pressure. The vacuum pulls air out of the wood, then when the pressure is released, the resin is drawn in. I let it soak for several hours in the Cactus Juice. From there, it goes back in the oven at about 200f degrees for a couple of hours … the resin is heat cured.
 
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