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This year's beer swap was a quick one to fill in between other swaps. It was agreed to concentrate on the beer first and throw together an item to go along with it. Since I had made one of these for last year's swap, I thought that would be something that I could finish in the time allotted.

The wood I chose was Maclura pomifera aka osage orange aka bois d'arc (bow wood), hedge apple, horse apple, etc. It is a very hard wood but surprisingly, it works fairly well. This wood came from a tree on our previous property which had been killed by our mule who used it as a scratching post, and by doing so, had rubbed all the bark off about rump high. I saved a length of trunk which I split in two, treated for bugs and saved for 7-8 years.

I started with this:





The only bug tracks found were in the sap portion (yay Kenny!). The rest had that beautiful color.

I drilled two holes in the stainless opener blank and whittled down a sliver of walnut which I drove through one of the holes to create a long peg which was cut into very short pegs. The scales were aligned up with the blank and short counter bores drilled into them for added strength while gluing (pics 4&5).

I glued them up (pic 6 (yes, I made 3 in case I messed up 1, or 2)) using G-flex which offered a long working time for alignment issues.

I bought some cheap sanding drums for my drill press which I used for most of the shaping, including the finger grooves.





To round over the sides of the scales, I first started with a belt sander held in my vise, but there were issues with the sander and it quickly broke 2 new belts. So what to do? Fellow LJ Putty to the rescue once again! He had a disc sanding attachment for his lathe which made quick work of that part. Thanks again Putty!!





Finish was spray-on poly, 3 coats.
The beers:



Thanks for looking and THANKS KENNY for a great swap!

Gallery

Comments

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Beautiful openers Duck! Sure are some pretty woods available around this country of ours!
 

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Thanks Dave and Mike. The osage is beautiful and the pictures don't show the real color.
The slowest part was glue drying and finish drying :). Oh, and driving to Putty's house. The roads have all changed in the last year and I got temporarily lost, lol.
 

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Excellent assist by Putty, too. It's good to have buds who will lend a hand.
 

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Very nice work Duck. Looks like I need to do more scrounging around in my trees to see if there are any treasures like you found. Kenny did send me a piece of osage orange so now I need to find a good project like this to show it off.
 

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If Kenny sent it to you, it came from me most likely. I really like the stuff.
 

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Nice job Duck.
 

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Great work Duck. Sure am glad you decided to jump in again! That Osage Orange is some pretty stuff! And the piece I sent Earl was from the piece you sent me :) I didn't have any issues with bug tracks in the heartwood either. I think it's too hard for them to chew into! I still haven't got a mallet made from it yet but it'll show up eventually…

Glad to see Whistle Post is still doing their thing too :)) I'm sure Tom will enjoy those (if he hasn't already…)
 

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Unfortunately, Whistle Post is no longer in business. I just happened to have some of the beers left over. I guess that meets the criteria about not sending anything available elsewhere, lol.
 

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Well now I know where my piece of osage orange came from. I'll hold onto it until I find the "right" project.
 

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Don't know how I missed this one Duck. Great job! Now I want a beer.
 

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I would be glad to ship you one Andy, but you probably have local beer that is better than what I sent Tom.
 
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