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Beautiful made box and this key is wonderfull and useful accesorie. The flag marquetry looks fantastic, so colourful and authenticly folded on ''wind''.
 

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Excellent job on this. Beautiful.
 

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Brilliant!
Marquetry is first rate and I like the way you stopped the rabbets short and filled the corners with the contrasting woods.

Only fault is it is not big enough!
 

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Nice one Wes!
Well done on the flag.
Did you dye your own veneer?
Of course the box is very nice in itself.
 

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Great looking humidor-love the marquetry!
 

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Paul, I did dye my own veneer. It's 1/16" thick maple. It's an area I want to explore more (dyeing thick veneer). I tried using a pressure cooker (as Patrice described somewhere), but that didn't seem to work very well. I'm sure I just don't know what I was doing with it. I ended up building a vacuum chamber and pulling vacuum on the veneer when it was in a bath of the dye. Used a ton of dye, quite expensive. I really want to experiment more with this, just hate listening to the vacuum pump all day.
 

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Great box and very nice marquetry.
 

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I'm working on it too Wes. I'll get in touch when I get back from holiday.
 

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Very nice humidor! I'm working on one right now. What was your sanding/routing process for the trim?
I'm really afraid of tearout when working on the corners.
Thanks!
 

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You're right to be worried about tear out. I've had the edging blow huge chunks out when routing them in the past. These days, I flush it up by hand because of that. I just use a block plane or #4 hand plane to get the edges down close to flush, then finish up with a scraper if necessary. The nice thing about thick veneer is you don't destroy it so fast if the plane gets to it, compared to commercial thin veneer (which I've done).

I round the edges over with a block plane and smooth it out by hand with some sandpaper. Takes a little longer than a router, but far less risky. The less-than-perfectness of it give a less machine made feel to it, which I personally prefer.
 

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That's a good idea. I think I'll round over a bunch of long strips, glue them on, and finish by hand.
The nerve wracking part will be when I cut the top off. My band saw isn't big enough so I'll end up having to make four cuts on the table saw with a good blade.
 
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