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This is a two-sitter entry bench with a seat made of Danish cord. I borrowed the idea from projects posted here on LJ, mostly this one. The weaving technique, materials, tools and patterns are explained in this great video by Ed Hammond. His tutorial seems to be the only one that covers the entire process in great details in pretty much real time, which saved me from making a lot of mistakes. He has also answered my questions, too. Thank you Ed!

The bench is made of 1" cherry from a salvage yard that specializes in reusable building and landscaping materials. The dimensions: 48" L x 14-1/2" D x 18-1/2" H; the seat itself is 14-1/2" by 39". A great help with getting the right/comfortable dimensions was the mock prototype shown in one of the photos. All the joinery is loose tenons glued with S3 T-88 epoxy. Sanded to Grit 220 and finished with five coats of GF Arm-R-Seal with Grit 600 wet sanding between coats. Acceptable load according to the Sagulator is 400 lbs; however, this estimate doesn't say anything about how strong the joints are-only the seat frame.

The space above each shelf is 5", which should be enough for storing shoes. The woven seat flexes a bit under the weight but is pretty hard and tight which I believe makes it a good alternative to a flat all-wood seat. Will see how it it responds to daily wear and tear.

Gallery

Comments

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Looks really nice….............but I have to believe my fat butt would break it. I typically avoid furniture like this knowing it is more about form and look versus function. :)
 

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:) Yes, hard to tell how this bench responds to racking, rocking, plopping down by a heavy person. However, I believe the joinery and lumber doesn't feel weaker than in a typical chair or the chairs I see in a local coffee shop. I guess time will tell!
 

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love it,your weave is beautiful and that frame looks solid enough for just about anyone to sit on.should hold up well,great job.
 

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Beautiful work and details.
 

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Very nice combination of wood, design and chord.
 

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This is really beautiful. Every aspect of it. Thanks for all the detail you provided. If my skills improve, i'd like to try my hand at this!
 

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Incredible good looking oriental design. I like combination of wood and rope.
 

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I have a particular fondness for projects that excel in both form and function. You nailed both with this project. Thanks for sharing!
 

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This would also make a very nice luggage bench in a guest room.
 

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Beautiful craftsman's ship! I would estimate 5 to 6 hundred pounds static no problem! The bigger the butt the better the distribution of weight!
 

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Thank you all for the kind words! Thank you David for sharing your project. LJ community has always been a tremendous help. I got a lot of useful tips when I was designing the joinery and planning glue-up.

This is my first project where I had to worry about the strength of the joinery under the shifting, rocking and racking weight of an unsuspecting person.
 

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Beautiful work all around. Very attractive piece and fine workmanship. Just recently watched a young Japanese craftsman named Isitani build some danish cord chairs. Quite masterful and enjoyable to watch. I think I will be attempting something similar in the near future. Thanks for posting - well done.
 

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Well, as an update, just wanted to say that the bench has been holding up great-no issues whatsoever. After a couple of seasons, the joinery is as tight and solid as it should be, and the danish cord seats look new, no wear and tear.
 

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Never mind about the mortise. Did you apply anything to protect the danish cord? If someone sits down with mud on their jacket and doesn't know it….
 

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Never mind about the mortise. Did you apply anything to protect the danish cord? If someone sits down with mud on their jacket and doesn't know it….

- leftcoaster
There are different kids of cord, and I believe a properly made danish cord is waxed or treated somehow to protect from moisture etc. Not sure how it responds to mud. Don't buy cheap counterfeit cord from the usual suspects.
 
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