Chevy II; The Canadian Cousin #6: Repairs / Transplant Complete

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Blog entry by shipwright posted 07-22-2016 08:47 PM 2112 reads 0 times favorited 13 comments Add to Favorites Watch
« Part 5: Repairing "Curvature of the Spine" Part 6 of Chevy II; The Canadian Cousin series no next part

The replacement of the warped main column of my old chevalet is all done and dusted and it won’t be warping again any time soon. Here are some progress pics and final shots. It still needs a little more finish on the new part but that can be done all assembled. I also made the new column an inch longer so that at my 25 1/2” setting the adjustment is no longer topped out.
I’m really pleased and just can’t see myself ever building a chevalet out of solid wood again. ...... Really!

Thanks for looking in


-- Paul M ..............the early bird may get the worm but it’s the second mouse that gets the cheese!

13 comments so far

View rance's profile


4271 posts in 3764 days

#1 posted 07-22-2016 08:51 PM

Nicely done Paul.

-- Backer boards, stop blocks, build oversized, and never buy a hand plane--

View Ocelot's profile


2375 posts in 3242 days

#2 posted 07-22-2016 08:54 PM

Now we’re all waiting to see when we can order the pre-cut plywood parts to build one ourselves!

View Joe Lyddon's profile

Joe Lyddon

10859 posts in 4656 days

#3 posted 07-22-2016 09:49 PM

Plywood is #1

Great work…

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: ... My Small Gallery:

View DocSavage45's profile


8881 posts in 3446 days

#4 posted 07-22-2016 09:56 PM

Well done sir!

-- Cau Haus Designs, Thomas J. Tieffenbacher

View tinnman65's profile


1395 posts in 4018 days

#5 posted 07-22-2016 10:28 PM

Nice work Paul, You really can’t tell the old from the new on this chevy

-- Paul--- Creativity is allowing yourself to make mistakes. Art is knowing which ones to keep. — Scott Adams

View kiefer's profile


5713 posts in 3270 days

#6 posted 07-22-2016 10:39 PM

Great to see the repair done and it does look good and should be better long term .
I have used this type of lamination process for years making table legs ,newel and bed posts etc. with great results and find it better then solid or laminated solid lumber .
Here is a post I did several years ago that shows the process


-- Kiefer

View shipwright's profile (online now)


8452 posts in 3401 days

#7 posted 07-22-2016 10:52 PM

Thanks all,

Ocelot, I’m getting the first CNC parts this week. Two are already sold. I’ll post the kit options when I get them sorted out.

Klaus, You’re right it is a very old method, pre-dating plywood I’m sure. I don’t know when or where I started using it. You certainly can’t argue with its strength.

-- Paul M ..............the early bird may get the worm but it’s the second mouse that gets the cheese!

View Myles Standridge's profile

Myles Standridge

92 posts in 3546 days

#8 posted 07-22-2016 11:06 PM

Where do you get the energy??? I guess a lifetime making a living in a form of woodworking has really paid off in the”hobby” woodworking as well.

View Jim Jakosh's profile

Jim Jakosh

23740 posts in 3709 days

#9 posted 07-22-2016 11:18 PM

I’d say that is the way to go for long term stability.


-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View tyvekboy's profile


1960 posts in 3617 days

#10 posted 07-23-2016 12:11 AM

Great save.

-- Tyvekboy -- Marietta, GA ………….. one can never be too organized

View Druid's profile


2161 posts in 3399 days

#11 posted 07-23-2016 01:38 AM

Great transplant Doctor Paul. :)

-- John, British Columbia, Canada

View stefang's profile


17039 posts in 3938 days

#12 posted 07-23-2016 11:16 AM

Great result Paul. I can see that working with ply is a lot easier and the veneering process makes it look as good as solid, but without its disadvantages.

-- Mike, an American living in Norway.

View Philip's profile


1277 posts in 3142 days

#13 posted 07-25-2016 02:03 AM

Very interesting Paul!

-- I never finish anyth

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