Reply by Deltarich

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Posted on Zero Clearance Insert

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23 posts in 4096 days

#1 posted 05-30-2012 06:33 PM

One trick I used when I ran into the same situation (wanted a ZCI for a thin kerf blade) was to use double-sided tape to tape the new insert on top of the existing (tape ensures that when you have them aligned exactly it stays that way). Install the new double plate onto the saw. Now clamp a board across the entire mess and then slowly raise the blade through the entire contraption. Sounds kind of awkward but I got good results.

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