Project by brevort | posted 01-02-2014 09:08 PM | 6287 views | 32 times favorited | 11 comments | ![]() |
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Eight years ago I took a small log cabin down, cut the logs up in to 4’ links, and burned them in an outside boiler. I could tell this cabin was at least 100 yeas old and had some dry rot… so firewood was a good use of the logs. But the floor joists looked to be in good shape. They where ruffsawn 2”x 8”s. So I took all the nails out and stacked them in my woods behind the house. I would use them “some day”…. Lol. After eight years I thought they where probably no good for anything but firewood. I pulled them out of the woods and to my surprise they were still solid. I power washed them and ran then through my jointer and planer. Wow, they look great. Hey, I thought, here is a cheap way to get that assembly/downdraft table started. So here’s what I built. I had a extra, older radial saw that I was not using and it was taking up valuable shop floor space, so I worked it into the project. The frame is built all from the old floor joists and the top is 3/4” MDF covered with 1/4” hardboard. I wrapped the sides with hard maple , put walnut plugs in to hide the screws, put a vice on the end , and made an ajustable fence for clamping up my glue-ups. I drilled ¼” holes in the top under the sanding disk for my downdraft table area, boxed up the bottom of the table under the radial saw and put a 4” dust port on it.. I took out the stops in the radial arm so I can spin it all the way around or out of the way. I have been using the bench now for about 5 months…. life is good. Working off a nice flat table top along with my clamping set-up makes assembling projects easy. Now there’s no more working off that not so flat shop floor. Lol
-- Rick
11 comments so far
vskgaming
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83 posts in 2621 days
#1 posted 01-03-2014 12:26 AM
Nice work, i like the idea of hiding screws with contrast colored wooden plugs.
-- VSKGAMING
NormG
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6508 posts in 4010 days
#2 posted 01-03-2014 01:44 AM
Great recycle project, looks well thought out
-- Norman - I never never make a mistake, I just change the design.
grittyroots
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53 posts in 3697 days
#3 posted 01-03-2014 02:10 AM
thank you for sharing this with us. i hope you don’t mind if i borrow some of your ideas. the radial arm sander downdraft is a great idea.
-- Gritty Roots i can build anything as long as i have 2 things the internet and my father-in-law
hoss12992
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4178 posts in 2899 days
#4 posted 01-03-2014 02:32 AM
Wow, this is really cool. Great job and thanks for sharing
-- The Old Rednek Workshop https://www.facebook.com/theoldrednekworkshoptn
shipwright
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8678 posts in 3804 days
#5 posted 01-03-2014 03:09 AM
Nice one Rick. Some good thought went into this.
-- Paul M ..............the early bird may get the worm but it’s the second mouse that gets the cheese! http://thecanadianschooloffrenchmarquetry.com/
smitdog
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469 posts in 3111 days
#6 posted 01-03-2014 02:00 PM
Radial arm sanding disk with downdraft… that’s just cool…
-- Jarrett - Mount Vernon, Ohio
Mainiac Matt
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9812 posts in 3334 days
#7 posted 01-03-2014 02:19 PM
very clever set up… I like the clamp a lot
-- Matt -- I yam what I yam and that's all what I yam
matts_dad
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63 posts in 3665 days
#8 posted 01-03-2014 05:15 PM
I’m jealous!
-- Barry
Dan Nolan
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57 posts in 2730 days
#9 posted 01-03-2014 06:39 PM
Forget about the awesome downdraft table, let’s talk about that beautiful cabinet door you’ve made!
brevort
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72 posts in 3332 days
#10 posted 01-03-2014 09:06 PM
A project that I hope to posts next summer…. Lol. It’s time to go back to Arizona for the winter.
-- Rick
jaysonic
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219 posts in 3148 days
#11 posted 01-04-2014 05:11 AM
I love your clamp idea – hope you don’t mind if I steal that one day! I’ve also got a radial lying around that takes up too much room. Wonderful post, thanks for the share!
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