Router Table

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Project by SteveL posted 04-15-2008 04:53 PM 3473 views 4 times favorited 13 comments Add to Favorites Watch
Router Table
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A couple weeks ago I started a forum thread to get advice on how to build a new router table. Thanks everyone for all your great advice. Here is the completed result. The top is commercial, bought from Woodpeckers as their “LE Fence package” with their aluminum plate insert. I was going to use a lift, but since I already had a Triton 2-1/4 HP router, I decided to use that since it’s got a built-in, above-table lift mechanism. This saved a few hundred $, which is good, cause I owed Uncle Sam a fair bit more than that today. (Yes it’s April 15th, so get out of your shop and get your taxes done!)

The base consists of a torsion box of 18mm baltic birch which is 6” high. Inside this basic open box are two cross braces that span the box from front-to-back either side of the router plate. The legs are 3/4” poplar, 36” high, based on the article in this year’s FW Tools and Shops (“Build a Rock Solid Router Table”.) I added a shelf to stow my router case and my plate joiner. The legs are about 5-3/4” wide at the top, and taper down to about 4” at the feet. Each foot has a leveling mechanism which is based on a suggestion in this month’s FW. I followed their recommendation and used crutch tips over 3/4” dowels as the “feet”. Unfortunately, if you need to put all four feet down, the rubber crutch tips are too springy and you get some vibration. I fixed it the way I would have done without the levelers—wooden shims. Anyway, now I’ll be able to do some serious pattern routing!

-- SteveL

13 comments so far

View wpreman's profile


1611 posts in 5173 days

#1 posted 04-15-2008 05:09 PM

Looks great, that should get the job done!

-- Bill, Florida

View CharlieM1958's profile


16292 posts in 5679 days

#2 posted 04-15-2008 06:01 PM

Nce looking table, Steve.

-- Charlie M. "Woodworking - patience = firewood"

View Ad Marketing Guy - Bill's profile

Ad Marketing Guy - Bill

314 posts in 5259 days

#3 posted 04-15-2008 06:21 PM

VERY nice looking table- nice job.

-- Bill - - Ad-Marketing Guy, Ramsey NJ

View GaryK's profile


10262 posts in 5449 days

#4 posted 04-15-2008 07:06 PM

Great looking table. I see that you got a great lift also.

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX

View motthunter's profile


2141 posts in 5259 days

#5 posted 04-15-2008 07:10 PM

great job.. good luck with it

-- making sawdust....

View ratchet's profile


1391 posts in 5247 days

#6 posted 04-15-2008 07:42 PM

you are so cruel to even mention taxes today! Nice table though…good work.

View Bill Akins's profile

Bill Akins

425 posts in 5159 days

#7 posted 04-15-2008 07:45 PM

Hey, nice table. I’ve been wanting to take my short legs off my router table and do the same thing. Thanks for the inspiration.

-- Bill from Lithia Springs, GA I love the smell of sawdust in the morning.

View SteveL's profile


183 posts in 5228 days

#8 posted 04-15-2008 10:51 PM

Thanks for all the atta-boyz guys. BTW Gary—actually I decided against the lift, using the built-in lift mechanism that was in the Triton 2-1/4 HP router that I already had, having been convinced by my friends in our local woodworking club to give that a try before I spend my cash on a fancy lift and a new router.

-- SteveL

View Scott Bryan's profile

Scott Bryan

27248 posts in 5282 days

#9 posted 04-15-2008 11:32 PM

Hi Steve,

This is a nice router table. I am considering revamping my tables. This post has certainly been an inspiration and given me some ideas.

Thanks for sharing this.

-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine

View DaveH's profile


400 posts in 5239 days

#10 posted 04-16-2008 01:14 AM

Good looking table. Should do the job.

-- DaveH - Boise, Idaho - “How hard can it be? It's only wood!”

View Blake's profile


3443 posts in 5335 days

#11 posted 04-16-2008 03:31 AM

That is a very precise looking table! You will really enjoy using it.

-- Happy woodworking!

View Freddo's profile


88 posts in 5157 days

#12 posted 04-16-2008 07:15 PM

Nice work Steve! Router tables are SO nice… Hey – I’m in the process of designing a new table saw workstation and need advice on a good router insert. My current one is a VERY old Woodhaven acrylic and served me well but I want to upgrade. I’m thinking aluminum too and a plate without a lift-kit; the router I’m using is a PC 690 and easy enough to pop out of the base. I’m not a production shop so I don’t mind that. Woodpeckers makes good stuff? I’ve seen them mentioned in another thread I was reading but haven’t researched yet. Thanks!

-- God bless and all the best! Freddo (Northern - NJ)

View SteveL's profile


183 posts in 5228 days

#13 posted 04-16-2008 07:41 PM

Thanks Freddo,
I had an issue with Woodpecker’s MDF parts for the LE subfence, (holes were not drilled at the right location, but easily fixed with my drill press), but the metal parts are all top notch. Their quicklift plate fits the PC690. OTOH, I did consider the Benchdog wing for my table saw, but ultimately decided that since I have the space, I’d keep the two functions separate. Post me at [email protected] if you want to discuss further.

-- SteveL

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