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Project by kiefer posted 06-10-2012 12:04 AM 5024 views 16 times favorited 22 comments Add to Favorites Watch

Had to make some dowels today for my wife ,she is making some magic wands for the little girls.
Not having a dowel maker at hand I devised this setup hoping it would work .
Looking in my toolbox I spotted the tap and die set and it looked like it would work. Picked a 1/2” die and made a block with a matching hole to fit the die and drilled a hole for the bolt that locks the die in place ,the thread was cut with a ground bolt (pic 4 )
I modified the die at the entry end to a larger diameter and taper (pic 4 ) with my rotary tool .
I cut some square strips of jatoba and pine knocked of the corners and tapered the ends ,chucked them in my drill and run them through the jig .
Overall this works pretty good producing a smooth dowel and uniform in diameter with a little sanding.
I also used a one size smaller die to cut a spiral texture on a few pieces just for fun and a later project .
I love working with what is on hand and will develop this further .


-- Kiefer

22 comments so far

View jaykaypur's profile


4017 posts in 3009 days

#1 posted 06-10-2012 12:36 AM

You did a good work up on this and its a nice tool for the shop!

-- Use it up, Wear it out --------------- Make it do, Or do without!

View Woodwrecker's profile


4239 posts in 4176 days

#2 posted 06-10-2012 12:37 AM

Excellent work my friend.
That was a smart idea.
I bet those wands will be full of magic !

View a1Jim's profile


117901 posts in 4178 days

#3 posted 06-10-2012 01:16 AM

View Jim Jakosh's profile

Jim Jakosh

23740 posts in 3706 days

#4 posted 06-10-2012 02:42 AM

Great way of making dowels!!...........Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View Ivan's profile


15436 posts in 3468 days

#5 posted 06-10-2012 04:48 AM

Nice idea, thanks.I’ll have to try some.

-- Ivan, Croatia, Wooddicted

View grandpasworkshop's profile


344 posts in 4380 days

#6 posted 06-10-2012 05:21 AM

Who would have thought of that,It is cool

-- Grandpaj

View steliart's profile


2895 posts in 3289 days

#7 posted 06-10-2012 06:44 AM

Excellent thinking mate

-- Stelios L.A. Stavrinides: - I am not so rich to buy cheap tools, but... necessity is the mother of inventions !!!

View cathyb's profile


839 posts in 3845 days

#8 posted 06-10-2012 06:52 AM

Quite clever! I need to try this someday. Your work speaks to your artistry and resourcefulness. Quite impressive.
Thanks for sharing.

-- cathyb, Hawaii,

View redryder's profile


2393 posts in 3702 days

#9 posted 06-10-2012 07:31 AM

I recently pulled my tap and die’s out of mothballs to make the router ski’s posted here. Dowels are always nice to have especially when you don’t have them. Nice photo’s….....................

-- mike...............

View EMVarona's profile


437 posts in 3436 days

#10 posted 06-10-2012 08:39 AM

Excellent! Another simple workable idea. Congratulations. I’ll try that. As a variation, there might be a similar arrangement other than the tap and die.

-- Ed "Real happiness is one that you share."

View nomercadies's profile


590 posts in 2939 days

#11 posted 06-10-2012 12:21 PM

This goes in the idea file.

-- Chance Four "Not Just a Second Chance"

View Doug's profile


1124 posts in 3362 days

#12 posted 06-10-2012 01:10 PM

It’s always rewarding when you can come up with a working solution to a problem. It would be great to see the tool in action. Any chance of a video demo?

-- Doug

View Juriathe's profile


142 posts in 3119 days

#13 posted 06-10-2012 01:23 PM

I think this is just wonderful ! I use dowels fairly often and I’ve just been buying them. I’ve thought many times I wish I could just make them but never tried. Thank you so much for the ” how to ”.

-- I'm so busy I don't know if I found a rope or lost a horse...

View kiefer's profile


5713 posts in 3268 days

#14 posted 06-10-2012 01:35 PM

Thanks Jay

Thanks Eric
Here is a pic of the magic my wife made

Thanks James

Thanks Jim
There are many other ways

Thanks Ivan

Thanks Grandpaj

Thanks Steliart

Thank you Cathyb
I am always happy to share .

Thanks Mike
Especialy when you need one in a hurry or in matching wood .

Thanks Ed
Yes many other ideas but just work with what you have .

Thanks Nomercadies

Thanks Doug
I don’t have a video camera but a friend may be able to help out.

-- Kiefer

View JohnMeeley's profile


255 posts in 2934 days

#15 posted 06-10-2012 03:11 PM

And not even one dime spent, except for a ruined die you probably never use. That’s a win my friend.

Happy wife, Happy life!

-- "The greatest pleasure in life is doing what others say you cannot do."-Walter Bagehot

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