Height Gage for Router and Table Saw

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Project by Jim Jakosh posted 04-14-2012 11:30 PM 6647 views 24 times favorited 20 comments Add to Favorites Watch

This is a little tool I have been thinking about for quite a while and finally stopped to make it. It uses an analog drop indicator from Harbor Freight. I kind of screwed up when I cut off the back of the gage so I could get it close to the router table fence. That back loop on the indicator is hollow and all those aluminum chips went inside the indicator. What mess I had. I washed out the indicator with solvent and then the solvent filled up the gage window so I had to drill a tiny hole in the bezel to let the solvent out.

The body of the bridge is walnut and the feet are white Corian. The bushing was turned off center to get the gage as far back as I could and to give a thicker wall in the front for threads for the 2 screws I used.

It is finished with clear matte finish- about 6 coats to get a little sheen. I already had to use it on a project yesterday.

The last pictures shows the depth gage with its cousin the fence locator gage. They both come in handy on the router so I don’t need test pieces any more to move the cutter or the fence.

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

20 comments so far

View Dallas's profile


3599 posts in 3549 days

#1 posted 04-15-2012 12:09 AM

That’s cool Jim! I may have to attempt making on.

Is that a metal ZCI on your BT3100?

-- Improvise.... Adapt...... Overcome!

View Jim Jakosh's profile

Jim Jakosh

26112 posts in 4167 days

#2 posted 04-15-2012 12:24 AM

Hi Dallas. No the insert is made of lexan. I made two- one close to the width of the blade and a wider one for a tilt to 45 degrees….........Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View corncob's profile


20 posts in 4391 days

#3 posted 04-15-2012 12:26 AM

Very nice Jim. I picked up a dial indicator on the cheap several months ago and now I know exactly what to do with it.


-- If at first you don't succeed it'll make some mighty fine kindling -- corncob --

View Dallas's profile


3599 posts in 3549 days

#4 posted 04-15-2012 12:48 AM

Thanks! I may have to make some of those too. I’ve been making mine out of osage orange and sycamore, but sooner or later they wear out.

-- Improvise.... Adapt...... Overcome!

View rance's profile


4278 posts in 4222 days

#5 posted 04-15-2012 01:04 AM

One of the best I’ve seen Jim.

-- Backer boards, stop blocks, build oversized, and never buy a hand plane--

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3995 posts in 4073 days

#6 posted 04-15-2012 02:11 AM

Well done!

-- Dan, Naperville IL, I.G.N.

View lizardhead's profile


653 posts in 3903 days

#7 posted 04-15-2012 06:55 AM

Sounds like you had one of those days

-- Good, Better, Best--Never let it rest---Always make your Good be Better & your Better Best

View HalDougherty's profile


1820 posts in 4299 days

#8 posted 04-15-2012 12:08 PM

You’ve got a great looking and very functional tool. At least the Harbor Freight tools are cheap enough to replace if you mess one up.

-- Hal, Tennessee

View ChrisMc45's profile


117 posts in 3921 days

#9 posted 04-15-2012 12:59 PM

Your shop-jigs look better than many of my furnishings. Very nice finish, handsome wood.

View muleskinner's profile


941 posts in 3498 days

#10 posted 04-15-2012 03:05 PM

Your height gauge has convinced me that I need a dial indicator for the wood shop.

-- Visualize whirled peas

View Manitario's profile


2818 posts in 3945 days

#11 posted 04-15-2012 07:37 PM

Really nice project, not just useful, but looks good too.

-- Sometimes the creative process requires foul language. -- Charles Neil

View plantek's profile


314 posts in 3861 days

#12 posted 04-15-2012 08:54 PM

That has such a clean look to it.
Very nice.

-- If you want it and it's within reason... It's on it's way!

View a1Jim's profile


118161 posts in 4639 days

#13 posted 04-15-2012 09:14 PM

View Rustic's profile


3257 posts in 4658 days

#14 posted 04-16-2012 12:37 AM


--, Rick Kruse, Grand Rapids, MI

View mafe's profile


13114 posts in 4151 days

#15 posted 04-16-2012 06:53 AM

Super cool Jim.
Great idea and really well made.
Way to go.
Best thoughts,

-- MAD F, the fanatical rhykenologist and vintage architect.

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