Dark Knights Shield

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Project by Pat Cavanaugh posted 09-06-2011 01:11 AM 2140 views 0 times favorited 2 comments Add to Favorites Watch

So one of my regular AF customers that orders shields for their swords (they are the Dark Knights) asked if I could incorporate the 2nd picture into the face of the shield I make for them. Well I don’t have a CNC and didn’t feel like hand routing all that, I suggested a glass insert with the picture frosted on the glass. She liked that idea so I proceeded by rough cutting the shield from 1/2” oak plywood. I then used the template I have to get it to final size. I next routed the recess for the glass and backing. I then used the same process to get the picture on the glass that I used when I made the Cadet Squadron shadow box ( ). Finally, the wood part of the shield is stained with Minwax Ebony Stain and finished with 4 coats of Formby’s Tung Oil Finish.

-- Pat - Biloxi, MS

2 comments so far

View Andy123's profile


226 posts in 3085 days

#1 posted 09-06-2011 03:28 AM

Wow. I’m pretty this was my training squadron when I went to basic. Looks good too.

-- The mistakes I make in woodworking are not mistakes they just give my projects character- Me

View helluvawreck's profile


32086 posts in 3477 days

#2 posted 04-21-2016 02:10 PM

It’s a very nice piece of work.

helluvawreck aka Charles

-- helluvawreck aka Charles,

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