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Project by jjempson posted 05-07-2011 12:33 PM 2377 views 2 times favorited 11 comments Add to Favorites Watch

a email was sent and recieved and the job was to make a simple screen to put in to a busy office..due to the the high amount of students traffic it also had to be fairly no bit of wood nailed on to the bottom to act as the feet…
so with a few ideas bashed around i came up with a tapered affect to act as the feet…once a ply template was drawn and carfully cut out. Then a router with a flush bearing cutter made the rest of the internal structure…
due to the way the cutter leaves a internal radius…the battens needed to be machined to match.
with polyurathane glue and a trusty pin gun i worked like a crazed man to get all done in a total of 6 hours…
the hard board was wetted with boiling to allow to bend and to be fixed before the glue set…
the finished result is a frame that is strong,stable and very light…

-- jjempson

11 comments so far

View Dennisgrosen's profile


10880 posts in 4165 days

#1 posted 05-07-2011 12:50 PM

very nice and clever design :-)
thankĀ“s for sharing

take care

View sawblade1's profile


754 posts in 4077 days

#2 posted 05-07-2011 12:53 PM

Very cool and Inventive Idea you have came up with :)

-- Proverbs Ch:3 vs 5,6,7 Trust in the lord with all thine heart and lean not unto your own understanding but in all your ways aknowledge him and he shall direct your path [email protected]

View helluvawreck's profile


32122 posts in 3916 days

#3 posted 05-07-2011 02:53 PM

That’s a nice job on that and looks like a unique design.

-- helluvawreck aka Charles,

View Skylark53's profile


2862 posts in 4110 days

#4 posted 05-07-2011 04:17 PM

Sturdy, safe, attractive-I’d say you did real good!

-- Rick, Tennessee, John 3:16

View jjempson's profile


200 posts in 4038 days

#5 posted 05-07-2011 07:10 PM

thank you all…i have my moments ..

-- jjempson

View Bluepine38's profile


3390 posts in 4135 days

#6 posted 05-07-2011 08:00 PM

Looks good, and might even be student proof, what type of finish did you put on it? Can we steal, I mean
borrow this idea? Thank you for sharing.

-- As ever, Gus-the 80 yr young apprentice carpenter

View jjempson's profile


200 posts in 4038 days

#7 posted 05-07-2011 09:12 PM


help your self sir…as for finish it was just painted a light blue colour…
the size of the ply is ..12mm x 300mm x 1220mm.
the sides are basicly clad in one whole sheet of hard board…


-- jjempson

View Bearpie's profile


2601 posts in 4068 days

#8 posted 05-09-2011 03:34 AM

Looks nifty and if it gets knocked over, simply put a bag or two of sand on the bottom to weigh it down? Of course leave the sand in the bag.

Erwin, Jacksonville, FL

-- Erwin, Jacksonville, FL

View randomray's profile


111 posts in 4074 days

#9 posted 12-31-2011 04:24 AM

Darn , you work fast . ” Maybe I work slow ? ” . Cool project , looks a bit like a Jersey Barrier . Those are traffic barrier invented in New Jersey over here , they have lots of other names too .

-- Anybody can break something it takes skill to make or repair stuff .

View DamnYankee's profile


3320 posts in 3612 days

#10 posted 12-31-2011 04:28 AM

Clever clever

-- Shameless - Winner of two Stumpy Nubs Awards

View jjempson's profile


200 posts in 4038 days

#11 posted 12-31-2011 10:24 AM

to MR Randomray
thank you for your comment …their is nothing wrong with working slow…i wish i could have the time and pleasure to work at a slower pace…but alas i am driven to work like a demented beaver on speed…thank you for the info on the jersey barrier ….might purchase one for the next time i get asked to make one….save on pins and glue :)

-- jjempson

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