| Project by drewnahant | posted 03-08-2011 04:38 AM | 5185 views | 6 times favorited | 24 comments |  |
 |
this is actually an older project, completed feb 2008, but I just realized that I had all these photos and decided to post.
let me just say, the only wood I bought for this project was one sheet of 5/8 birch for the top, the rest is scraps, which is why there are a couple extra seems covered with edge banding.
so, I started with sketchup.
I decided that I wanted more desk space, but I didnt want to take up all of the floor space, so I designed it with a rolling cabinet and drop leaf section of the desk.
I wanted to try bending and laminating 1/4” birch plywood, I thought it would be fun. so I just kindof tried it without any real research. I steamed the plywood with a wet towel and an iron. It was a lot more effort than a steam box, but since i didnt have any real plans of doing this again, I didnt want to build a steam box just for this. Here I am pre-bending the panels.
once the panels were roughly bent, I covered them in glue, bent them around the interior frame, and since I dont have a vacuum press, I clamped them with a bunch of ratchet straps. I cut the drawer fronts, and the shelf openings out of the solid curve after lamination. this way the drawer fronts actually fit the curve of the face, and the grain fits in. It was a little tricky laying out the cuts, and then actually cutting it with a fine handsaw.
the top is pretty simple, just some 5/8 birch plywood, with a maple band bent around the edge. the final step was to accent edges, drawers, etc. with walnut edge banding, sand and finish with gloss clear polyurethane.
24 comments so far
AugieCoe
home | projects | blog
44 posts in 4185 days
#1 posted 03-08-2011 05:03 AM
That’s pretty cool!
-- There is a lesson in every project. Play safe!
DLCW
home | projects | blog
530 posts in 4149 days
#2 posted 03-08-2011 05:15 AM
Very nice job. Bent form lamination and freeform opens up the world of possibilities in woodworking.
-- Don, Diamond Lake Custom Woodworks - http://www.dlwoodworks.com - "If you make something idiot proof, all they do is make a better idiot"
TopamaxSurvivor
home | projects | blog
24942 posts in 5170 days
#3 posted 03-08-2011 06:12 AM
Nice job. It really takes another WW to appreciate that.
-- Bob in WW ~ "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence
Kindlingmaker
home | projects | blog
2659 posts in 5021 days
#4 posted 03-08-2011 06:18 AM
The outcome of your first attempt appears as though you have been doing it for decades! Great job and the design is really awesome!
-- Never board, always knotty, lots of growth rings
Karson
home | projects | blog
35300 posts in 5895 days
#5 posted 03-08-2011 06:20 AM
A great job. making your own bending ply.
-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Appomattox Virginia [email protected] †
Ryan Bruzan
home | projects | blog
153 posts in 4390 days
#6 posted 03-08-2011 07:03 AM
That is AWESOME! Now I’m gonna have to try it.
-- Built with FOREVER in mind.
steliart
home | projects | blog
2895 posts in 4183 days
#7 posted 03-08-2011 07:14 AM
excellent project
-- Stelios L.A. Stavrinides: - I am not so rich to buy cheap tools, but... necessity is the mother of inventions !!!
Mark Shymanski
home | projects | blog
5623 posts in 5207 days
#8 posted 03-08-2011 07:22 AM
AN inspiring project! Thanks for the post and the great idea.
-- "Checking for square? What madness is this! The cabinet is square because I will it to be so!" Jeremy Greiner LJ Topic#20953 2011 Feb 2
David Grimes
home | projects | blog
2080 posts in 4134 days
#9 posted 03-08-2011 07:35 AM
Very nice. Looks professional. Hell, I’d have it. I like projects that don’t look home made, but are. Impressive.
-- If you're going to stir the pot, think BIG spoon or SMALL boat paddle. David Grimes, Georgia
RPKnikker
home | projects | blog
64 posts in 4138 days
#10 posted 03-08-2011 02:56 PM
Very nice!!! I like the 2e 3D picture! Works well!!!
Good luck to make your next project!
-- Register at my website if you're interested in my projects... It's FREE! www.rpknikker.com
489tad
home | projects | blog
4159 posts in 4506 days
#11 posted 03-08-2011 04:17 PM
An iron and a towel. Thats cool.
-- Dan, Naperville IL, I.G.N.
4thumbs
home | projects | blog
153 posts in 4641 days
#12 posted 03-08-2011 04:23 PM
Great job! Bent laminations are tedious, but sure do open up design options like this. Well done!
-- 4thumbs in MO
Doug
home | projects | blog
1305 posts in 4256 days
#13 posted 03-08-2011 04:38 PM
Okay, first let me say, WOW! That is a really nice desk. You have inspired me to take a second look at material that would normally be pitched in the trash. Absolutely amazing.
-- Doug
Ken90712
home | projects | blog
18123 posts in 4683 days
#14 posted 03-08-2011 04:58 PM
Great work, looks great all the way around.
-- Ken, "Everyday above ground is a good day!"
Jason
home | projects | blog
660 posts in 5003 days
#15 posted 03-08-2011 06:59 PM
Turned out well.
-- Jason - Colorado Springs
View all comments »
showing 1 through 15 of 24 comments
Have your say...