Project Information
John McClure is building a lathe from scraps and I wanted to make sure he has something to work with when he gets it working, so I made a bedan for him.
The handle is a sandwich of cherry and sycamore. I had enough of this sandwich for four handles for lathe tools. The ferrule is a piece of .50 BMG cartridge I had laying around. And the tool itself is a 10mm square HSS rod I got from China.
The first picture is just the one bedan, but four views of it, so you can see all four sides at once. Let me know if this is better (or worse) than having four separate pictures.
Steps to build this:
That's it. Took me about three days elapsed time, but only a few hours of work. I was working on other projects at the same time.
Edited to add: Picture 5 is another bedan set to a different friend. It has a 1" ferrule, which is much better suited to the 3/8 square shaft. I think I'll keep the smaller ferrules for quarter-inch tools.
The handle is a sandwich of cherry and sycamore. I had enough of this sandwich for four handles for lathe tools. The ferrule is a piece of .50 BMG cartridge I had laying around. And the tool itself is a 10mm square HSS rod I got from China.
The first picture is just the one bedan, but four views of it, so you can see all four sides at once. Let me know if this is better (or worse) than having four separate pictures.
Steps to build this:
- Set up the blank between centers and turn a tenon as large as possible on one end.
- Put that tenon in a chuck and turn the opposite end to fit the ferrule.
- Back off the tailstock and put the ferrule on.
- Put a drill chuck in the tail-stock and drill a 1/8 inch pilot hole, making sure the chuck is holding the handle straight.
- Drill a half-inch hole about 3/4 the depth of the ferrule.
- Drill a 3/8 inch hole to a total depth of two inches.
- Put a live center into the hole and finish turning the handle.
- Trim the ferrule and wood with a hacksaw, remembering to back off the live center so you don't saw the point of it off.
- Bring the live center back in, and finish the handle (I used a BLO and shellac friction finish), then part it off from the tenon.
- Grind about 1.5 inches of the piece of HSS to a round 3/8 inch in diameter.
- Grind the corners down on the piece of HSS for another half to 3/4 inch (picture 4).
- Put the piece of HSS into the handle, first by hand, and then pounding it in until it's home.
- Mix up some epoxy (about 7.5ml, or 1/4 oz) and pour that in around the HSS, getting it slightly domed in the ferrule. You'll probably need to pour a little, then wait for it to run in, then pour a little more.
- Clean up any spilled epoxy.
- Let the epoxy cure overnight.
- Finish up the handle with some paste wax.
- Grind the end of the bedan to 45 degrees and sharpen it up (pictures 2 & 3)
That's it. Took me about three days elapsed time, but only a few hours of work. I was working on other projects at the same time.
Edited to add: Picture 5 is another bedan set to a different friend. It has a 1" ferrule, which is much better suited to the 3/8 square shaft. I think I'll keep the smaller ferrules for quarter-inch tools.