Adjustable hexagon cutting jig

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Project by DIYMontreal posted 07-03-2021 02:07 PM 707 views 4 times favorited 5 comments Add to Favorites Watch

If you’ve ever make hexagon coasters or hexagon-faced drawers like I have, you know batching out perfectly identical hexagons can be a challenge. So I designed an adjustable hexagon cutting jig for the table to saw that can cut hexagons from 1 inch to 18 inches in diameter.

The custom sliding stop slide along a piece of T-track embedded in the sled and locks into place with a star knob. I used these same design of sliding stop block for my miter saw station build. It works like a charm!

You can watch the Hexagon jig build video here
Plans are also available here

-- DIY Montreal

5 comments so far

View Peteybadboy's profile


3893 posts in 3166 days

#1 posted 07-03-2021 06:56 PM

Pretty cool jig. Nicely done

-- Petey

View LittleBlackDuck's profile (online now)


7932 posts in 2037 days

#2 posted 07-03-2021 09:22 PM

Coll idea DIYM’... you must have great control… hope you have a reliable stop… I’d probably finish up with two halves after my second cut (if not the first).

Personally, I use a Mitreset... that way I can cut a 5 or 7 sided hexagon.

-- If your first cut is too short... Take the second cut from the longer end... LBD

View NHdude's profile


68 posts in 935 days

#3 posted 07-04-2021 04:06 AM

Nice work and good idea!

View therealSteveN's profile


8658 posts in 1791 days

#4 posted 07-04-2021 04:54 AM

Nice update Marie. I liked the original, this one makes me want to cut Hexagons.

-- Think safe, be safe

View Calmudgeon's profile


515 posts in 2644 days

#5 posted 07-15-2021 12:39 PM

I’m at the point where if I make one more jig/sled I may have to throw one out, but this is tempting. Thanks for the video. Very clear.

-- "As are the things we make, so are we ourselves." - Lin Yutang

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