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Machinist's Hammer and Carver's Mallet for Swap

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Project by HokieKen posted 11-15-2019 03:26 PM 824 views 0 times favorited 32 comments Add to Favorites Watch

This is my offering for this year’s Mallet Swap.

My main project was a machinist’s hammer. This guy ended up weighing in at a hair over 3# so it’s a good sized whacker. I figure most anybody can use a good sized hammer with one steel face and one brass face. The head diameter is around 1-7/8” and the head and handle are made from 1045 (I think) steel. The brass face is well… brass. Since it is a woodworking site and all the swappers are woodworkers, I wanted to include wood in my design so I put a couple of rings in the head and a collar on the handle that are some VA Walnut. Below is the hammer construction before the wood was added.

And a couple of process shots:

As a bonus, I made a carver’s mallet. My recipient was John McClure and he had a project where he refurbished and re-handled an old hatchet which was my original idea for a bonus. But I know that John doesn’t have a lathe so I figured a carver’s mallet would be a safe bet :-)

The head is Hard Maple and the handle is some nice figured Walnut my buddy EarlS sent me. Nothing fancy here, just a whacker to be used. Handle is attached with a blind wedged tenon. I really like this method of attaching handles. No glue but that thing will never come out of there.

I had a great time in this swap and a great time making these tappers. I hope they serve John well for a long, long time!

Comments and questions welcomed as always :-)

-- Kenny, SW VA, Go Hokies!!!





32 comments so far

View JayT's profile

JayT

6325 posts in 2773 days


#1 posted 11-15-2019 03:37 PM

Nice work, Kenny.

Blind wedged tenons are so much better than glue for this application, IMO.

-- https://www.jtplaneworks.com - In theory, there is no difference between theory and practice. In practice, there is.

View jeffswildwood's profile (online now)

jeffswildwood

4187 posts in 2539 days


#2 posted 11-15-2019 03:40 PM

I get to go first Ken. That is one awesome beater. This one is useful for anything you need to hit. Adding the Virginia walnut was a nice touch. Nothing like Virginia walnut. Did it come off that slab I gave you? Nice job buddy!

-- We all make mistakes, the trick is to fix it in a way that says "I meant to do that".

View RichBolduc's profile

RichBolduc

1201 posts in 678 days


#3 posted 11-15-2019 03:45 PM

Youz fancy….

Great nice work Kenny. I’m assuming the heads of the hammer unscrewed so you could get the wood in there? Really loving the curl on that walnut. Is it from the walnut tree you feed the squirrel army with?

Rich

View HokieKen's profile

HokieKen

11541 posts in 1700 days


#4 posted 11-15-2019 03:47 PM



Nice work, Kenny.

Blind wedged tenons are so much better than glue for this application, IMO.

- JayT

Thanks JT! You opinion aligns with my own on this one so, obviously, you are right ;-)


I get to go first Ken. That is one awesome beater. This one is useful for anything you need to hit. Adding the Virginia walnut was a nice touch. Nothing like Virginia walnut. Did it come off that slab I gave you? Nice job buddy!

- jeffswildwood

Thanks Jeff! VA Walnut makes everything better ;-) I haven’t gotten to the chunk you gave me yet. Still using up some pieces I cut for turning stock last summer :-)

-- Kenny, SW VA, Go Hokies!!!

View KelleyCrafts's profile (online now)

KelleyCrafts

4055 posts in 1301 days


#5 posted 11-15-2019 03:48 PM

Awesome job buddy! A damn good offering!

-- Dave - http://kelleycrafts.com/ - pen blanks - knife scales - turning tools

View KelleyCrafts's profile (online now)

KelleyCrafts

4055 posts in 1301 days


#6 posted 11-15-2019 03:53 PM

[email protected]&$&’hjjnbhsnz grrr

-- Dave - http://kelleycrafts.com/ - pen blanks - knife scales - turning tools

View RichBolduc's profile

RichBolduc

1201 posts in 678 days


#7 posted 11-15-2019 04:11 PM

Exactly!!! Took the words right out of my mouth!!!

Rich


[email protected]&$&’hjjnbhsnz grrr

- KelleyCrafts


View Brit's profile

Brit

7869 posts in 3405 days


#8 posted 11-15-2019 04:17 PM

Respect is due sir. Nice work!

-- Andy - Old Chinese proverb says: "If you think something can't be done, don't interrupt man who is doing it."

View HokieKen's profile

HokieKen

11541 posts in 1700 days


#9 posted 11-15-2019 04:25 PM

Thanks Andy, Rich and Dave :-) Rich, the faces are indeed threaded onto the main part of the head. I thought I had a pic showing that but turns out I don’t…

-- Kenny, SW VA, Go Hokies!!!

View Lazyman's profile (online now)

Lazyman

4180 posts in 1949 days


#10 posted 11-15-2019 04:40 PM

Very cool Kenny.

BTW, what technique are you using to etch your mark on the bottom of the handle? Do you have some sort of mask?

-- Nathan, TX -- Hire the lazy man. He may not do as much work but that's because he will find a better way.

View EarlS's profile

EarlS

3309 posts in 2910 days


#11 posted 11-15-2019 04:41 PM


[email protected]&$&’hjjnbhsnz grrr

- KelleyCrafts

+1 Dave K

So what are going to do for the next swap? Hard to top these mallets.

-- Earl "I'm a pessamist - generally that increases the chance that things will turn out better than expected"

View woodcox's profile

woodcox

2378 posts in 2574 days


#12 posted 11-15-2019 04:48 PM

Fine work, Kenny. That looks like it was a lot of fun to put together. I was going to ask if you even knurl. Bro. Nice wedgie.

-- "My god has more wood than your god" ... G. Carlin.

View HokieKen's profile

HokieKen

11541 posts in 1700 days


#13 posted 11-15-2019 04:53 PM



Very cool Kenny.

BTW, what technique are you using to etch your mark on the bottom of the handle? Do you have some sort of mask?

- Lazyman


Dave’s wife made me a bunch of vinyl decals of my mark on her Cricut (or similar, not sure) printer. They are by far the easiest and most reliable masks I have found. Then I wrap the surrounding area in electrical tape.

I build an etcher using a DC transformer wall plug so that it will do both AC and DC etches. DC removes some metal and AC darkens the area.

I took these pictures with the intent of writing a blog post on the device and it’s use. I haven’t gotten around to opening the enclosure up to take pics of the electronics though… Here is where I got the idea. His build is pretty much the same, I just packaged mine a littler different and I got better results with higher voltage components.

-- Kenny, SW VA, Go Hokies!!!

View Woodknack's profile

Woodknack

12945 posts in 2942 days


#14 posted 11-15-2019 04:59 PM

That’s a sexy whacker Kenny.

-- Rick M, http://thewoodknack.blogspot.com/

View hairy's profile

hairy

3004 posts in 4094 days


#15 posted 11-15-2019 05:05 PM

So this is why we started in August. Great work, Kenny!

-- Genghis Khan and his brother Don, couldn't keep on keeping on...

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