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Front door w/slab floating inside

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Project by Tmanpdx posted 06-19-2019 05:36 AM 503 views 0 times favorited 5 comments Add to Favorites Watch
Front door w/slab floating inside
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This was something I’ve always wanted to do and I barreled ahead without any real knowledge of how to do it, so I kind of felt my way through this.

I wanted to float a 1” thick slab in the middle of the glass, so that meant the door was going to be a bit oversize at 2 1/4” thick.

I started with 12/4 black walnut, jointing the boards, then planing down. I decided to do a triple mortise & tenon for the bottom portion and double mortise & tenon for the top. These were 3” long.

I cut a groove in the bottom portion to fit the slab loosely, then pegged it in the middle to allow expansion horizontally and then drilled a 5/8” dowel in the top to give it a top attach point.

I had to finish the interior slab first – I epoxied the cracks then because I really like how french polishing looks so that was how it was finished. It turned out pretty sweet.

Close up:

I decided to rabbet out the edges after it was all assembled – and did it on my CNC. This was a very easy operation and was happy how it turned out:

I was very happy with how it turned out. I had some custom machined steel as one piece with holes drilled to hold in the glass (which was installed using glazing tape). I finished it using Varathane water based exterior finish. This is my go-to exterior finish. I’ve been very happy with it and expect it to last a long time.





5 comments so far

View recycle1943's profile

recycle1943

3043 posts in 2044 days


#1 posted 06-19-2019 10:27 AM

imagination and some big boys toys can accomplish some amazing projects. That is utterly fantastic !!

-- Dick, Malvern Ohio - my biggest fear is that when I die, my wife sells my toys for what I told her I paid for them

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swirt

3971 posts in 3394 days


#2 posted 06-19-2019 01:17 PM

That looks amazing. Nice work.

-- Galootish log blog, http://www.timberframe-tools.com

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JoeRPhilly

176 posts in 2574 days


#3 posted 06-19-2019 07:45 PM

Awesome! Very unique and interesting

View dannmarks's profile

dannmarks

931 posts in 1003 days


#4 posted 06-20-2019 10:17 AM

Love hand made doors…

View BurlyBob's profile (online now)

BurlyBob

6273 posts in 2687 days


#5 posted 06-22-2019 01:29 AM

That is really fantastic!

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