LumberJocks

My Oak Roubo Bench Build

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Project by Jeepin85CJ7 posted 04-26-2019 06:47 PM 1110 views 3 times favorited 14 comments Add to Favorites Watch

First off, I know everyone is building this type of Bench – but now that I have it, I completely understand why. This was such a blast to build – although it took me just about 3 months on nights and weekends. I worked on this for as much time each week that was allowable – i had to make my presence known in the house , or the misses would have not been happy, and I finished this just before Christmas 2018.

So about the bench, I have been planning this bench since about early 2015. I started in late 2015 milling lumber for this bench all 2” + thick slabs of Red and Black Oak. The reason that I was able to afford the Benchcrafted is that my only lumber cost of $150 for the Walnut Leg Vise and Deadman. At the time I didn’t have any 12/4 thick Walnut. The oak turned out beautiful, I did have to epoxy a few knot holes here and there but after much heavy lifting, I made it. Don’t under estimate how heave this bench was. I initially started the top glue up on one pair of Sawhorses and switched them out because I didn’t trust them with the weight.

The Dimensions of this bench are 25” Wide, 34” tall and 7’ long. In my shop, I didn’t have room to go longer, I would like to have gone a few inches Wider, but I Followed Chris Shwarz plan by the book. I had been collecting large and small Bessey clams for the project for years and I finally found my magic number 10 24” clams and 10 50” clamps. I had just enough to finish the bench without any limitations. If I could remember this, I think a neat thing to do would be to list the tools that didn’t survive the build.

The Oak lumber air dried in my back lumber storage area for about 3 solid years – 1 year it was stickered outside and the other two it was stickered inside. The shear weight of this project made me adjust the way I milled the lumber. I don’t have a jointer, but I ended up with a pretty flat slab when it was all finally glued up. There is a small 1/32” dip in the middle. but for now its nothing that I need to worry about.

As for the build itself, the hardest part was the front rail that is supposed to be dovetailed into the bench. I tried one time and the dovetails looked way to ugly to stare at for the rest of my life. I did end up just scrapping the dovetails – It was the lesser of two evils. I had enough length on the board to try one more time, but I could not think of a way to do it differently and just lagged the endcap into the front rail. The Benchcrafted Vises are remarkable – I cannot speak highly enough of them and the customer service. I reach out as I either misplaced or lost a small bolt and they had it sent to me free of charge in a few days.

The agility that is added to my work with theses vises – especially the Legvise is superb. I am mainly a powertool users and normally complement my work with handplanes, and this takes using power tools to the next level. I dovetail a complete Hopechest with this and was surprised how flawless the process went.

I know that a lot of people may be sick of seeing theses benches online, but when I am in the shop this bench is just a masterpieces, to me. I have a million pictures of the various processes, but if you are considering building this bench, start now – you won’t regret it for one second. The only part I have left is the bottom shelf, which I plan on completing shortly. I just wanted to use the bench first, the shelf can wait a little bit. Just for a laugh, I have included a before picture of the bench – it was a few of the logs utilized for this build.





14 comments so far

View ralbuck's profile

ralbuck

6062 posts in 2688 days


#1 posted 04-26-2019 06:59 PM

A very nice shop bench that should last for generations!

-- Wood rescue is good for the environment and me! just rjR

View pottz's profile

pottz

5558 posts in 1406 days


#2 posted 04-26-2019 07:49 PM

thats about as rock solid as they get,should well out live you and your grandkids! nice job.

-- sawdust the bigger the pile the bigger my smile-larry,so cal.

View htl's profile

htl

4709 posts in 1581 days


#3 posted 04-26-2019 08:12 PM

That’s one heavy duty, beautiful bench you got going there. Nice!!!

-- An Index Of My Model making Blogs http://lumberjocks.com/htl/blog/116729

View dannmarks's profile

dannmarks

931 posts in 1003 days


#4 posted 04-27-2019 07:37 AM

Not sick at all of these benches. Not at all… I have too much stuff in my shop. But would love a better bench.

View Zonker's profile

Zonker

78 posts in 273 days


#5 posted 04-27-2019 01:08 PM

Looks good. I think I bought quite a pile of clamps building my bench, but they’ve all come in handy since.

-- Larry A. - I've made a small fortune with my woodworking. The trouble is, I started with a large fortune.

View 55woodbutcher's profile

55woodbutcher

15 posts in 248 days


#6 posted 04-27-2019 03:19 PM

I never get tired of the workbenches- the ideas, the dedication to build them, the workmanship, the stories. And yours is a nice job!

View BurlyBob's profile

BurlyBob

6272 posts in 2687 days


#7 posted 04-27-2019 11:15 PM

I am so jealous. I want a really fine bench like yours. It’s wonderful.

View TEK73's profile

TEK73

108 posts in 129 days


#8 posted 04-28-2019 05:25 AM

Great bench!
I very impressed that you went from ypur own whole timber to a finished bench – that is an impressive task!

I hope that it will become a heirloom to be passed down in generations to come!

Just curious, could you explain a bit about:
- the prosess if going from the trees in your picture to the wood/planks used for the bench?
- how did you attach everything, both the strechers to the legs as well as the undercarage to the top? What kind of joinery did you use?

-- It’s good to have an end to journey toward; but it is the journey that matters, in the end. - Ursula K. LeGuin

View Fchilly's profile

Fchilly

37 posts in 903 days


#9 posted 04-28-2019 05:47 AM

Very nice! You did a great job on this bench!

-- Fchilly

View Ken90712's profile

Ken90712

17689 posts in 3611 days


#10 posted 04-29-2019 09:06 AM

Great work! I look fwd to finally having room and building one as well.

-- Ken, "Everyday above ground is a good day!"

View AJ1104's profile

AJ1104

795 posts in 2081 days


#11 posted 04-29-2019 11:26 AM

Great looking bench! I have had this on my list for a few years and after reading your comments, I am going to get serious into building one. Fabulous job, enjoy using it!

-- AJ

View edapp's profile

edapp

283 posts in 1851 days


#12 posted 04-29-2019 11:58 AM

Great looking bench! Just started my build a few weeks ago. Looking forward to wrapping it up and being able to use it!

I have been going back and forth on the dovetails too…. Thinking right now I might just lag them, but I have enough material to try once and scrap it if necessary.

View Jeepin85CJ7's profile

Jeepin85CJ7

79 posts in 1858 days


#13 posted 04-29-2019 05:05 PM

Thank you all for looking at the project – this was a one of a kind build and I really enjoy it every day i go out to the shop. I would highly recommend taking the huge chunk of time out and splurging – its well worth it. It just makes life so much easier when I am in the shop.

As for how I took the Logs to lumber – I have a few chainsaws and an Alaskan Mill. I milled all the Red & Black Oak to a little over 2 1/2 inches and let it air dry outside for a little over a year. After that i took all of the slabs and put them in a lumber shed I build a while back, strapped them down so they wouldn’t cup too much and waited until i was ready to start the project – 3 years later – almost 4.

All of the joints are mortise and tenon and drawbored – and they are strong – this was my first time using the drawboring method but it was quite impressive. This thing should never fall apart now!

Thanks for looking everyone and those building your benches now – good luck!

View dannmarks's profile

dannmarks

931 posts in 1003 days


#14 posted 05-07-2019 01:58 AM

Still so very cool.

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