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Project by Jim Sellers posted 03-27-2019 04:13 AM 1442 views 7 times favorited 30 comments Add to Favorites Watch

Started this project almost 6 months ago but working times were limited to weekends, evenings and in between paying jobs. By far the most ambitious and challenging project I’ve ever attempted. My best guesstimate on time invested would probably be a little over 350 hrs + or -. Didn’t have a specific plan or vision when I started. Decided to make a large sphere and attempt to make some sort of box and try to incorporate some swiveling trays. ........................

Got two half shells glued and assembled, then went through a long pause mulling over possibilities. Guess you could say the design was achieved through on site field engineering. Lots of trial and error. Made a lot of templates. Made a couple of miscalculations early on that caused me grief trying to correct or hide. Now that it’s done I’m very happy with how well it came together and the end result. It functions flawlessly and I’m in awe that I actually pulled it off as well as I did.

There’s 14 pair of magnets (hidden) that keep sections stuck in place. Measures 16.5 in all directions (height, width, diameter). Opens up to 33” X 24”. The tray banks are secured with a nut and a machine screw coming through the bottom into the plinth block which supports aluminum rod axis. They are actually detachable and I’ve had them on and off at least a dozen times through construction. There’s 2 nylon washers between each tray for low friction swiveling. If not for the magnets the trays would swing freely.

https://www.youtube.com/watch?v=WPKj9W5yjv4&feature=youtu.be

The seam on the outside looked unsightly and it needed a color contrast so I inlaid the purple band over it and used the same for top hinge, pulls, and feet. Piano hinges were used on the sides. I mortised them in a little deep on the flat and skimmed bondo over the plates and covered the flat sides with myrtle wood veneer. Of course the least favorite part of the build is always the sanding. Flocking is not a pleasant task for me either but it was necessary on this one for obvious reasons. Outside finished with many coats of spray can satin lacquer. Insides finished with brush on shellac seal coats. Still considering doing something to enhance back of lid and/or drawer and tray faces.

-- J.C.Sellers, Norcross, Ga. Just cut it right the first time. The best carpenters make the fewest chips.





30 comments so far

View Druid's profile

Druid

2205 posts in 3857 days


#1 posted 03-27-2019 07:08 AM

Beautifully done Jim. I’ll bet that this one is really appreciated by the end user.

-- John, British Columbia, Canada

View unclearthur's profile

unclearthur

383 posts in 2850 days


#2 posted 03-27-2019 07:23 AM

Beautiful …... I can’t even begin to conceive how you did this.

View DaveGlx's profile

DaveGlx

365 posts in 3506 days


#3 posted 03-27-2019 08:08 AM

wow!! too good mate. too good.

-- Dave -

View recycle1943's profile

recycle1943

5319 posts in 2684 days


#4 posted 03-27-2019 10:44 AM

speechless, too many good things to say and don’t know where to start

-- Dick, Malvern Ohio - my biggest fear is that when I die, my wife sells my toys for what I told her I paid for them

View EarlS's profile

EarlS

4428 posts in 3410 days


#5 posted 03-27-2019 10:54 AM

Wow!!! Lots of creativity going on in there.

-- Earl "I'm a pessamist - generally that increases the chance that things will turn out better than expected"

View prattman's profile

prattman

447 posts in 3179 days


#6 posted 03-27-2019 11:01 AM

Beautiful piece Jim, well done.

-- Everyone calls me Ed or Eddie , mom still calls me Edward if she is mad at me.

View ohwoodeye's profile

ohwoodeye

2606 posts in 4215 days


#7 posted 03-27-2019 12:34 PM

Incredible.
Jaw droppingly amazing.

-- "Fine Woodworking" is the name given to a project that takes 3 times longer than normal to finish because you used hand tools instead of power tools. ----Mike, Waukesha, WI

View Jim Jakosh's profile

Jim Jakosh

26112 posts in 4167 days


#8 posted 03-27-2019 12:35 PM

WOW, Jim. That has to be the best project of the month..I hope an editor’s choice!
It is really an amazing work of art!!

Cheers, Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View mikeacg's profile

mikeacg

1903 posts in 2119 days


#9 posted 03-27-2019 01:04 PM

Over-the-top!
Love it!!!

-- Mike, A Yooper with a drawl, http://www.artcentergraphics.com

View Jim Sellers's profile

Jim Sellers

515 posts in 3397 days


#10 posted 03-27-2019 01:19 PM

Thanks for all the positive comments. I realized that I had not included any pics of the sides. I just threw together a quick blog with build pics (and sides)
https://www.lumberjocks.com/jamesbond007/blog/129562

-- J.C.Sellers, Norcross, Ga. Just cut it right the first time. The best carpenters make the fewest chips.

View GR8HUNTER's profile

GR8HUNTER

8358 posts in 1774 days


#11 posted 03-27-2019 01:21 PM

simply beautiful GREAT JOB :<)))

-- Tony---- Reinholds,Pa.------ REMEMBER TO ALWAYS HAVE FUN :<))

View bushmaster's profile

bushmaster

4124 posts in 3344 days


#12 posted 03-27-2019 02:22 PM

Very very interesting and a beautiful and well cone project.

-- Brian - Hazelton, British Columbia

View Robsshop's profile

Robsshop

923 posts in 4037 days


#13 posted 03-27-2019 04:36 PM

Okay that is impressive, that’s what you call outside the box thinking!! Thanks for the inspiration for doing work that’s unique, congrats…..Rob

-- Rob,Gaithersburg,MD,One mans trash is another mans wood shop treasure ! ;-)

View clieb91's profile

clieb91

4259 posts in 4997 days


#14 posted 03-27-2019 05:33 PM

WOW!!
Nicely done.

CtL

-- Chris L. "Don't Dream it, Be it."- PortablePastimes.com (Purveyors of Portable Fun and Fidgets)

View stefang's profile

stefang

17040 posts in 4396 days


#15 posted 03-27-2019 06:20 PM

Super nice and certainly different with lots of nice details. Awesome craftsmanship!

-- Mike, an American living in Norway.

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