Pantry Door Made of Knotty Alder

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Project by Rich posted 10-22-2017 04:37 AM 3099 views 0 times favorited 15 comments Add to Favorites Watch
Pantry Door Made of Knotty Alder
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This door replaced an earlier one made from pine with obscured glass panels. That door was nice, but as I found time to complete the interior doors in the house with knotty alder, it no longer fit in and looked out of place. The popularity of the doors I sell has meant less time to complete my own projects.

As mentioned in the title, the door is constructed of knotty alder. The panels are book matched, made from re-sawn 8/4 knotty alder and milled down to 13/16”. The stain is General Finishes Colonial Maple gel stain, which is what we’ve used on all of the knotty alder interior doors, the guest bath vanity, and the bi-fold door for the linen closet in the guest bath. The topcoat is four applications of wipe-on satin poly.

The stunning curly grain in the lock rail presented a bit of a challenge. On the back side of the rail, the wavy grain caused some pretty bad tear-out at the thickness planer. To repair it, I used a Mohawk E-Z Flow burn in stick, M316-0009, Light Transparent Amber. By waiting until after the rail was stained and had two coats of poly applied, I was able to do a burn-in repair that is virtually impossible to detect after the last two coats of poly were applied. I also learned that if a drop of the hot fill stick lands where you don’t want it, it’s best to wait for it to cool, lest you burn your finger pretty badly.

-- Half of what we read or hear about finishing is right. We just don’t know which half! — Bob Flexner

15 comments so far

View Handtooler's profile


1628 posts in 2983 days

#1 posted 10-22-2017 10:41 AM

Wonderful build!

-- Russell Pitner Hixson, TN 37343 [email protected]

View Andrek's profile


555 posts in 2760 days

#2 posted 10-22-2017 11:11 AM

Very well done, beautiful door.
Keep on the good work,

-- andrek

View doubleDD's profile


9647 posts in 2894 days

#3 posted 10-22-2017 01:20 PM

Very cool wild looking door. Nice work.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

View helluvawreck's profile


32122 posts in 3717 days

#4 posted 10-22-2017 05:02 PM

This is an outstanding door and the wood is fantastic.

helluvawreck aka Charles

-- helluvawreck aka Charles,

View Desert_Woodworker's profile (online now)


3405 posts in 2065 days

#5 posted 10-22-2017 05:02 PM

No doubt that the door is beautiful. I guess that what I really want to see- pictures of what is inside :)

-- Desert_Woodworker

View pottz's profile


11254 posts in 1835 days

#6 posted 10-22-2017 06:23 PM

nice work rich that door is stunning,may have to change out a few doors in my house.i built all the furniture in our office out of alder and just love the knotty look plus the warm richness of the alder is just beautiful.great job.

-- working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

View woodbutcherbynight's profile


6167 posts in 3259 days

#7 posted 10-22-2017 07:25 PM

Nice looking door!

-- Live to tell the stories, they sound better that way.

View TheFridge's profile


10861 posts in 2337 days

#8 posted 10-22-2017 09:35 PM

Nice alder :)

-- Shooting down the walls of heartache. Bang bang. I am. The warrior.

View ColonelTravis's profile


1976 posts in 2744 days

#9 posted 10-22-2017 10:32 PM

Awesome job

View TungOil's profile


1382 posts in 1345 days

#10 posted 10-23-2017 12:26 AM

Great looking door, Rich.

“The popularity of the doors I sell has meant less time to complete my own projects”—you need to raise the price!

-- The optimist says "the glass is half full". The pessimist says "the glass is half empty". The engineer says "the glass is twice as big as it needs to be"

View dannmarks's profile


1017 posts in 1432 days

#11 posted 10-23-2017 01:51 AM

I love making doors. I have never made a traditional Door like that though. Really nice work. Thank you for sharing. {Mine were more heavy duty and artsy) I think mine were easier to make than yours – so I meant everything as a compliment.

View therealSteveN's profile


6262 posts in 1425 days

#12 posted 10-23-2017 09:00 PM

That has a very nice “homey” look about it, well done.

-- Think safe, be safe

View Oldtool's profile


3031 posts in 3041 days

#13 posted 10-23-2017 11:22 PM

Beautiful, great work.

-- "I am a firm believer in the people. If given the truth, they can be depended upon to meet any national crisis. The point is to bring them the real facts." - Abraham Lincoln

View 000's profile


2859 posts in 1750 days

#14 posted 10-23-2017 11:32 PM

Nice looking door.
Looks Rich…. Rich

View ronstar's profile


599 posts in 4561 days

#15 posted 10-23-2017 11:52 PM

Very nice door!

-- Ron, Northern Illinois

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