Tablesaw Router Extension

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Project by GadgetXX posted 02-04-2010 03:13 AM 8012 views 7 times favorited 9 comments Add to Favorites Watch

This is a router table extension that I added to the Right side of my Ridgid TS3650. It is supported under the cast iron wing, and does not hang on the rails. The top is 1-1/4” Melamine with a Woodpeckers Phenolic plate and a Rockler fence. I keep a Milwaukee 5615 router installed, soon to be upgraded to 5616.

Pictures have been added.
You can see in Pictures 2 and 3 how I attached under the extension wing. I mortised in an aluminum plate that attaches to the bolt that holds the front and rear fences.

In picture 4 you will see a red arrow. it is pointing to one of tee nuts that are used to bolt to the end of the wing. There are 3 nuts holding 3 bolts through holes I drilled in the end of the wing.

This worked out very well, it did add some weight to the wing, but that weight is spread out over that whole side of the saw without placing all of the weight on the end of the rails (I was concerned about them sagging over time).

I plan to eventually build a cabinet under this side for storage and dust collection and extra support.

Pictures 5 is the Rockler fence and T-track.

Picture 6 is the Woodpeckers Phenolic plate.

-- Imagination is more important than knowledge! - Einstein

9 comments so far

View sparks's profile


62 posts in 3629 days

#1 posted 02-04-2010 03:43 AM

How did you support it?

-- Sparks

View a1Jim's profile


117746 posts in 4118 days

#2 posted 02-04-2010 03:43 AM

Looks marvelous

View mtkate's profile


2049 posts in 3866 days

#3 posted 02-04-2010 03:46 AM

Great small shop idea.

View GadgetXX's profile


15 posts in 3597 days

#4 posted 02-04-2010 03:54 AM

The sides that are parallel to the fence rails, extend under the right wing , and are bolted to the wing close the body of the saw. I drilled 3 holes in the end if the wing and bolted the table to the wing. I did put a bolt in each rail, but only to secure the rails and provide more support. It is very sturdy, but does not add enough weight to make it tip over. I am going to build a storage cabinet to go under the table for storage and dust collection. It will also add more support to the table.

-- Imagination is more important than knowledge! - Einstein

View asmitty's profile


39 posts in 3576 days

#5 posted 02-04-2010 05:04 AM

great looking extension to your table saw

-- even a mosquito doesn't get a slap on the back until he starts to work...

View RexMcKinnon's profile


2593 posts in 3736 days

#6 posted 02-04-2010 08:06 PM

I also have a 3650. Would love to see more pictures.

-- If all you have is a hammer, everything looks like a nail!

View shimster's profile


96 posts in 3547 days

#7 posted 12-03-2010 03:36 AM

How is the action on the rockler fence? Does is ‘wiggle’ or stay parallel as it’s moved, or does it jump around on you? I’m leaning toward the Kreg router table due to the fence not doing this, but would much rather do something similar to this. Thanks for posting!

-- Less is More.....expensive

View GadgetXX's profile


15 posts in 3597 days

#8 posted 12-03-2010 04:14 PM

It does not stay parallel but that has never been an issue. I can make fine adjustments by moving one end. If I need paralle, I can use the fence from the saw (I actually have 2) to make adjustments. Using the fence gives me a measure to use for repeating setups. I have a Digital measure that works well for this. Since I have a small 2 car garage, the space savings is great!!

-- Imagination is more important than knowledge! - Einstein

View JustSimplyWood's profile


53 posts in 1875 days

#9 posted 01-08-2015 03:14 AM

Great job, I have a 3650 also and I am just getting ready to do the same with mine for a JessEm Router lift II
Any tips you can throw my way would be appreciated


-- I do not have attention deficit disor.................hey look, it's a bunny!

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