Router Table

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Project by Tomoose posted 01-04-2010 01:47 AM 5086 views 26 times favorited 16 comments Add to Favorites Watch

I got a new fixed/plunge router set for Christmas (Bosch 1617EVSPK), so I finally built a table-saw-mounted router table I have been wanting to make. My “shop” is an over-stuffed 2-car garage that has to hold 2 full-size cars, so space is at a real premium. This table replaces an old Craftsman benchtop table that was nearly usless since it was so flimsy and difficult to set up. The top is laminated from 3/4 MDF on the bottom and 3/4 melamine-coated particle on top. In hindsight I would probably go to the trouble of using Formica over all MDF, since the particle doesn’t really lend itself to routing a nice step to receive the router plate (from Rockler). It turned out OK though. 3” Poplar serves for the frame. There are adjusting screws threaded up from the bottom and threaded inserts to secure the plate from the top.

I also just built the router fence. After browsing for ideas online, this is my first effort at a router fence. It is 3/4 birch ply with MDF faces. There is T-track on the fence for feather boards from Rockler, as well as a connector for the ol’ shop vac. The fence just clamps to my TS fence. The open sections make a handy place to keep collet wrenches and misc.

So begins my early forray into routing with a sturdy table. Let me know any comments, boneheaded ommisions/oversights, or improvements you think I could stand to make.


-- “I am always doing that which I cannot do, in order that I may learn how to do it.” Pablo Picasso

16 comments so far

View missionworks's profile


64 posts in 3564 days

#1 posted 01-04-2010 02:02 AM

Looks good to me. You won’t know if it’s lacking anything til after you use it a few times.

-- MW |

View Jeison's profile


968 posts in 3440 days

#2 posted 01-04-2010 02:05 AM

Nice job, I like that fence you made, very cool!

-- - Jei, Rockford IL - When in doubt, spray it with WD-40 and wrap it with duct tape. The details will attend to themselves.

View Beginningwoodworker's profile


13345 posts in 4005 days

#3 posted 01-04-2010 02:15 AM

Nice router table.

View Garyb6's profile


306 posts in 3963 days

#4 posted 01-04-2010 02:19 AM

Nice. I feel your pain regarding space limitations. I have been thinking of doing this myself in my new TS. Nice router fence. I may have to “leverage” your design.


-- Garyb6, “True simplicity does not reveal the tremendous effort it requires.” - Somerset Maugham

View a1Jim's profile


117603 posts in 3909 days

#5 posted 01-04-2010 02:23 AM

Very very nice router table.

View bigike's profile


4055 posts in 3621 days

#6 posted 01-04-2010 02:31 AM

nice job, i like the fence.

-- Ike, Big Daddies Woodshop, http://[email protected]

View CanalboatJim's profile


200 posts in 3837 days

#7 posted 01-04-2010 02:46 AM

Very nice job. I’ve been wanting to do the same thing on my Delta, but I’ve been a little nervous about cutting into the extension table. I’ll post some pics of my practice run on my outfeed table.

-- Jim Westbrooks

View dmorgantx's profile


70 posts in 3415 days

#8 posted 01-04-2010 03:32 AM

Nice job! I have the same Delta TS except with the Beismeyer fence. I thought about doing what you did but I cringed at the idea of undoing the table tuning that I spent so much time on… it was very hard to get the right side table flat etc with the way it gets adjusted…

Anyway- nice job.

View deeman's profile


379 posts in 3413 days

#9 posted 01-04-2010 05:03 AM

Looks great. How did you mout it to your saw?

-- Dennis Trenton Ohio And life is worth the living just because He lives!

View Dusty56's profile


11838 posts in 4020 days

#10 posted 01-04-2010 05:22 AM

Wonderful job done on your project ! I really like the fence set-up as well : )

-- I'm absolutely positive that I couldn't be more uncertain!

View panther's profile


59 posts in 3575 days

#11 posted 01-04-2010 05:35 AM

great job, i’m in the process of buliding my own router table, just finished the top but was stuck on fence details buuut not any more, i like your lay out .

-- you must live for something or die for nothing (rambo)

View RexMcKinnon's profile


2593 posts in 3528 days

#12 posted 01-04-2010 11:36 PM

Nice features.

-- If all you have is a hammer, everything looks like a nail!

View Tomoose's profile


422 posts in 3706 days

#13 posted 01-05-2010 03:56 AM

Dennis – the table mounts using the existing bolt holes to the table (longer bolts of course) and also used existing mounting holes on the fence rails, except I added two more out toward the ends of the rails. The bolts jsut go through the frame of the table and I used some flat washers and nylock nuts.

thanks for the nice comments, everyone.

-- “I am always doing that which I cannot do, in order that I may learn how to do it.” Pablo Picasso

View bobasaurus's profile


3564 posts in 3516 days

#14 posted 01-10-2012 12:32 AM

Excellent work. I’d like to do something similar. Is it hard to find extended rails matching your fence (or is it a new fence)?

-- Allen, Colorado (Instagram @bobasaurus_woodworking)

View Tomoose's profile


422 posts in 3706 days

#15 posted 01-10-2012 06:05 AM

Thanks Bobasaurus. The rails came that long when I bought the saw many years ago, so I do not know the answer to that question. Actually I dont even know what the model of my fence and rails is – the guy at the Delta store just told me it was the upgraded fence. Let me know how it goes and good luck with the project.


-- “I am always doing that which I cannot do, in order that I may learn how to do it.” Pablo Picasso

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