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This was my first project. I took a piece of ash firewood out of the pile out at my dad's (no worries, it was away from the bark). The wood had some value beyond the boardfoot. It came out of the woods on my grandparents' property. I jointed and planed the firewood to make a block of lumber, then resawed it into about 7/8" thick pieces. The handle is not tapered, but instead glued into the stackup. I put cut a small piece of cherry to insert parallel with the head grain. I tapered the insert with a chisel, rounded it by sanding, and clamped it up with a bit of glue. I finished the mallet with several coats of natural Danish oil.

I liked the way the mallet looked so much that I went back into the woods and cut several large sections from the ash tree that was down (firewood source). These can be seen in the last project picture.

The mallet works as intended and I used it with chisels to adjust several door latchs around the house that were not catching.

Thanks,
Scott

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9,145 Posts
Great looking. and very functional.
 

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5,163 Posts
Scott that is a gorgeous mallet and a wonderful story behind its construction. I have often said that the story behind a project is often as important as the project itself.

Nice job and nice story as well.
 

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349 Posts
Very nice mallet. Even better story. Thanks for sharing.

Bothus
 

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1,410 Posts
Very nice mallet!!!
Could/would you post dimensions and weight?
 
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