Outfeed / Assembly Table

  • Advertise with us
Project by Chuck McIntyre posted 10-03-2015 02:52 PM 1879 views 0 times favorited 2 comments Add to Favorites Watch

I finally got this little project wrapped up last night. This was a project I had been thinking about for a while. A large cabinet project was the deciding factor.

It is built, for the most part, of construction grade ply. For some reason, I had four sheets of it taking up space in my basement. I figured that would be a great way to pit it to use. Unfortunately, after cutting it all down, I remembered I had bought that to build a lumber rack. Oh well.

The top measures 48-1/2” by 49”. It is a torsion box made of 1/2”” MDF. I was going to use 3/4” MDF for the perimeter of the box and the skins and 1/2” for the internal grid but had a TON of 1/2” laying around. I covered the torsion box with a sheet of 3/4” melamine for smoothness and ease of adding the T-tracks. I am very excited about the incorporation of the T-tracks. I allowed the top to overhang the base by 4” on each side to give me a little more flexibility when clamping.

I extended the base to allow room for storage for my crosscut sled. You can see this in the third picture. This elongated base also allowed me to leave a small shelf for all the things I can never seem to find (tape measure, pencils, etc.). I also added a clamp rack to that end for some of the smaller clamps that seem to be used the most.

The other end will be facing the table saw. I added a French cleat system on this end for my miter gauge, dado stack and other table saw accessories. I still need to make the individual holders and put the system to use.

Drawer storage below the crosscut sled shelf allows for sanding and gluing supplies to be close at hand. It also allows for some tool storage.

The opposite side features a bay for the shop vac and a couple shelves.

The base is made of 2×4’s with some heavy duty feet from Rockler. I was going to put it on casters but ultimately decided there wouldn’t really be anywhere to move it to and I really wanted the ability to level it (uneven concrete floor below!). The top sits about 1/8” below the table saw height.

Any comments and feedback would be appreciated.

Thanks for looking!


-- Wood is a gift from God that maintains its beauty forever via the hand of a woodworker.

2 comments so far

View richimage's profile


44 posts in 2214 days

#1 posted 10-03-2015 07:45 PM

I like what you have done, and was thinking along the same lines – I made a huge outfeed/build table (found a 4×8 sheet of MDF w/both sides melamined (is that a word?) @ Menards on sale… it looks really sharp in the shop but is built on just a 2×4 base, is wobbly and takes up too much space. Did you do the whole carcase/face frame thing for the support table?

-- "Women are like modern paintings. You can't enjoy them if you try to understand them." Farrokh Bulsara (Freddie Mercury)

View Chuck McIntyre's profile

Chuck McIntyre

81 posts in 1757 days

#2 posted 10-03-2015 08:01 PM


Here is a shot of the base about halfway into the build. I ran a central divider down the middle and used simple butt joints with glue and heavy duty screws to hold it together. I decided not to face frame it because I just didn’t feel like putting the extra time into the project.



-- Wood is a gift from God that maintains its beauty forever via the hand of a woodworker.

Have your say...

You must be signed in to post the comments.

DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. LJ will not be held liable for the actions of any user.

Latest Projects | Latest Blog Entries | Latest Forum Topics